CM602all_EJM8AESM_Service Manual.pdf - 第111页
No. Qty. CM20 CM202 CM301 CM402 CM602 51 { 52 { 53 { 54 { 55 { 56 { 57 { 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 FM-1608 XY-axis s…
No. Qty.
CM20
CM202 CM301 CM402
CM602
1
{{{
2
{{{
3
{{{{{
4
{{{
5
{{{
6
{{{{
7
{{{
8
{{
9
{{{
10
{{{
11
{{{
12
{{
13
{{
14
{{
15
{
17
{
18
{{
19
{{
20
{{
21
{
22
{{{{
23
{{
24
{
25
{
26
{
28
{{
29
{
31
{
32
{
33
{
35
{{{{
36
{{
37
{
38
{{
39
{{
40
{{
41
{
42
{{
43
{{
44
{{
45
{{{{
46
{{
47
{{{{
48
{
49
{
50
{
Se
p
t. 5, 2005
{
{{
{
{
{
{
Tape float sensor adjusting jig (Main body)
θ control jig (Trans. & MP heads)
X-axis origin adjusting jig (X unit)
XY plane calibration board (Glass)(Adjustment)
X-axis rough origin adjusting jig (X unit)
Y-axis origin adjusting jig (Main body)
34
FM-1069 Spline holding jig (Trans. & HS heads)
FM-1064
FM-1067
30
Support cylinder assembling jig (Board holder)
Y-packing inserting jig (Trans. & HS heads)
FM-1049
Bearing lock nut tightening jig (Trans. & HS heads)
Plate jig (Adjustment)
Nozzle height teaching jig (Adjustment)
Mounting nozzle teaching jig
(Adjustment & MP heads)
Cutter blade assembling jig (Tape cutter)
FM-1042
For trans. head Y-packing
16
FM-1041
To adjust Y rough origin and origin
27
FM-1053
Cart-connecting-unit assembling jig
(
Cart connectin
g
unit
)
FM-1052
FM-1050
FM-1051
To adjust X rough origin
To position cart positioning pin
and to ad
j
ust
g
uide
For head index when transfer head is
assembled (CM202 stand is necessary.)
To tighten trans. head bearing holding plate
To assemble board holder support cylinder
To align movable blade with fixed one.
XY position correction
XY levelness
To teach nozzle height & pickup position
Z-axis parallelism
To insert and tighten θpulley lock nut
To position head θ
To adjust the tape float sensor
{
{
To help insert Y-packing
To help insert Y-packing
To teach nozzle changer position
To tighten ball spline stopper
To align motor shaft with θ-axis
Lead checker check jig (Adjustment & MP heads)
Load measurement device (Adjustment & MP heads)
LED lamp teaching jig (Adjustment & MP heads)
Z-axis motor alignment jig (Z unit & MP heads)
Camera reflector centering jig (Trans. & MP heads)
Head camera height board jig (Adjustment)
Nozzle changer position check jig (Adjustment & HS heads)
Nozzle angle jig (Trans. & HS heads)
Z plate linear parallelism jig (Trans. & HS heads)
Board jig (Adjustment)
Pulley lock nut inserting/tightening jig
(Trans. & HS heads)
Nozzle changer shutter positioning jig
(Nozzle changer & HS heads)
Z-axis plate positioning jig (Trans. & MP heads)
Y-axis motor alignment jig (Y unit)
Cutting unit tentatively-holding jig (Cutting unit)
Y-axis ball screw holding jig (Main body)
Transfer head assembling stand
(
Plate onl
y)
Load ctrl head Y-packing inserting jig F
(Trans. & MP heads)
LED lamp teaching jig (Adjustment & HS head)
Jig/Tool Name and Module Name
X-axis torque check attachment (XY unit)
Y-axis torque check attachment (XY unit)
Line camera teaching jig (Line camera & HS head)
Load ctrl headθ-axis alignment jig
(Trans. & MP heads)
Load ctrl head Y-packing inserting jig M
(Trans. & MP heads)
Position teaching jig (Adjustment & MP head)
Load ctrl head tightening jig
(Trans. & MP heads)
FM-1137
FM-1047
FM-1048
FM-1134
FM-1136
FM-1133
FM-1122
FM-1112
FM-1117
FM-1075
FM-0429
FM-0439
FM-0931
FM-0932
FM-0727
FM-0930
FM-0487
FM-0724
FM-0442
FM-1040
FM-0988
FM-1016
FM-1074
FM-1055
FM-1056
FM-1058
FM-1057
FM-1044
FM-1045
FM-0933
FM-0934
To teach LED lamp
Z plate linear-rail parallelism
To check head camera focus
To check Z stroke origin and board origin
To adjust nozzle angle
To position nozzle changer
To adjust X origin
FM-1043
To align Y ball screw with motor
To lock tentatively cutting unit
To hold ball screw when Y-axis is tightened.
To teach LED lamp
To teach head/camera position
To check vacuum leak of transfer head
To teach line camera
X-axis motor alignment jig (XY unit)
5-hole calibration nozzle (Adjustment & MP head)
FM-1100
Jigs and Tools
Purpose
To check X ball screw rotation torque
Adm. No.
FM-0428
To check Y ball screw rotation torque
Vacuum checker
To align ball screw with motor (φ10x14)
To align Z motor of MP head
To calibrate applied load
To recognize nozzle changer position
To check center of camera reflector
FM-1126 Feeder table raising jig
To raise/lower the feeder table only
FS-0001 Mounting correction light box
Light for mounting position teaching board
Mounting position teaching jigFM-1163
Mounting position teaching board
Height & levelness of lead checker
Spline-shaft assembly jig
To assemble spline shaft after shaft insertion
Jigs and Inspection Devices
To teach mounting position
correction (Work stand & works)
To hold spline when head is disassembled
(Not used for assembly)
FM-1555 Bearing insertion jig To insert bearing into bracket
FM-1550 Spline-shaft insertion jig
To insert shaft into high-speed head bracket
FM-1552
EJM8A-E-SMA030101-A01-00
Page 3-1-1-2
No. Qty.
CM20
CM202 CM301 CM402
CM602
51
{
52
{
53
{
54
{
55
{
56
{
57
{
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
FM-1608 XY-axis secondary-part assembly jig
Adm. No. Jig/Tool Name and Module Name
FM-1637 X-axis secondary-part assembly jig
Cover after stationary-part installation
FM-1650 Linear-scale adjustment jig (For X and Y) To adjust linear-scale encoder
FM-1607 Y-axis linear-rail holding jig
To press linear on reference surface
Purpose
Jigs and Tools
Jigs and Inspection Devices
2003
/
3
/
4
FM-1612 Y-axis primary-part sliding stand
Lower plate when setting movable part on beam
Bit for end of torque wrench
Shaft-holding-nut tightening jig (Used with FM-1552)
FM-1560
Cover for stationary parts, XY: same
FM-1609
Y-axis secondary-part installation jig (Used with FM-1608)
Lower plate when setting stationary part on upper surface
EJM8A-E-SMA030101-A01-00
Page 3-1-1-3
NO Jig How to use
1
Adm. No.
FM-0428
Name
M/C models
CM202-D/DH
CM402-L
NO Jig How to use
2
Adm. No.
FM-0429
Name
M/C models
CM202-D/DH
CM402-L
NO Jig How to use
3
Adm. No.
FM-0439
Name
Vacuum
checker
M/C models
CM202-D/DH
CM301/402
NO Jig How to use
4
Adm. No.
FM-0442
Name
Line camera
teaching jig
M/C models
CM202-D/DH
CM402-L
Jigs and Inspection DevicesJigs and Tools
X-axis torque
check
attachment
Y-axis torque
check
attachment
EJM8A-E-SMA030101-A01-00
Page 3-1-1-3