CP643 系统参考.pdf - 第7页

Contents – List of Current Pages Safety Guidelines.........................................................(Edition 1.0) 1. About Symbols ..................................................................................…

Terminology Notice

“Production Program” In this manual the term “production program” is

used to refer to the operating instructions used by the

machine in the production of a board.

In FujiCam, Fuji’s latest host system, this data is

referred to as the “recipe”.

Despite the differences in name, the terms carry the

same meaning, and references to “production

program” may therefore be thought of as “recipe” by

FujiCam users.

“Board”, “Block” In this manual the term “board” is used to refer to

the printed circuit on which parts are placed, and the

term “block” is used for multiple identical circuits

that may exist within a board and which are split into

individual units when production is complete.

In FujiCam, Fuji’s latest host system, these terms are

referred to as “panel” and “board” respectively.

Despite the differences in name, the terms used in

this manual carry the same meaning as the

corresponding FujiCam terminology and can

therefore be freely interchanged by FujiCam users.

About this Manual

Edition 1.1 iv CP643E System Reference

Contents – List of Current Pages

Safety Guidelines.........................................................(Edition 1.0)

1. About Symbols.......................................................................................1

2. Safety Rules for All Machine Types.......................................................2

3. Safety Rules for Individual Machine Types............................................7

CP-series Machines..................................................................................................7

4. Safety Labels.........................................................................................9

5. The EMERGENCY STOP Button........................................................12

6. Before Operation .................................................................................14

7. Do not Leave Tools in or on the Machine ............................................14

Part 1 Introduction

1. Machine Overview.................................................(Edition 1.1) ......1-1-1

1.1 Machine Movement During Operation ...........................................................1-1-1

1.2 Machine Components.....................................................................................1-1-4

1.2.1 Description of the Machine...................................................................1-1-4

1.2.2 Operation of the Keys ..........................................................................1-1-7

1.3 Display..........................................................................................................1-1-15

1.3.1 CRT Display Monitor..........................................................................1-1-15

1.3.2 First Display Area...............................................................................1-1-18

1.3.3 Second Display Area..........................................................................1-1-23

1.4 Glossary........................................................................................................1-1-29

Part 2 Operation

1. Basic Operation.....................................................(Edition 1.1) ......2-1-1

1.1 General Machine Information .........................................................................2-1-1

1.1.1 Definition of Coordinates......................................................................2-1-1

1.1.2 Definition of Each Part of the Machine.................................................2-1-2

1.1.3 Changing the Original Table ................................................................2-1-7

1.1.4 Device Tables: Part Pick-up Position and Resupply Position..............2-1-8

1.1.5 XY-Table Height Adjustment................................................................2-1-9

1.1.6 Parts Supply Position.........................................................................2-1-10

1.1.7 Discarding Picked Parts.....................................................................2-1-11

1.2 Getting Started..............................................................................................2-1-12

1.2.1 Starting the Machine..........................................................................2-1-12

1.2.2 Zero-Setting the Machine...................................................................2-1-15

1.2.3 Shutting Down....................................................................................2-1-16

1.2.4 Reset-Start.........................................................................................2-1-17

1.3 Starting Automatic Operation........................................................................2-1-19

1.3.1 Selecting a Production Program ........................................................2-1-19

1.3.2 Modes of Running the Machine .........................................................2-1-19

1.3.3 Setting the Device Table Mode..........................................................2-1-20

1.3.4 Parts Error Handling...........................................................................2-1-21

Contents –

List of Current Pages

Edition 1.1 v CP643E System Reference

1.4 Nozzle Related Functions.............................................................................2-1-24

1.4.1 Nozzle Check Function......................................................................2-1-24

1.4.2 Nozzle Center Measurement .............................................................2-1-25

1.4.3 Automatic Nozzle Selection ...............................................................2-1-31

1.4.4 Specifying a Selected Nozzle.............................................................2-1-36

1.4.5 Determining the Nozzle Rotation Direction and Nozzle Assignment Table..

...........................................................................................................2-1-37

1.4.6 Nozzle Type and Nozzle Holder Check .............................................2-1-38

1.4.7 Nozzle Origin Search Sensor.............................................................2-1-38

1.5 Nozzle Statistical Processing........................................................................2-1-40

1.5.1 Nozzle Skip Method...........................................................................2-1-40

1.6 Setting the Production Quantity....................................................................2-1-42

1.6.1 Scheduled Production Run ................................................................2-1-42

1.7 Device Check................................................................................................2-1-43

1.7.1 Method and Function .........................................................................2-1-43

1.7.2 Setting Proper Data............................................................................2-1-45

1.7.3 Carrying Out Device Check................................................................2-1-46

1.7.4 Permanent Set...................................................................................2-1-49

1.7.5 Mode for Checking All Devices Used.................................................2-1-50

1.8 Loading and Unloading Boards ....................................................................2-1-51

1.9 Advance Pick-up of Parts .............................................................................2-1-52

1.10 Parts Rotation: (Pθ: Pre-theta, Fθ: Fine theta) ...........................................2-1-54

1.11 Stopping the Restarting the Machine..........................................................2-1-55

1.12 Supply and Placing Unit Functions.............................................................2-1-57

1.12.1 Offset When Picking Parts...............................................................2-1-57

1.12.2 Offset When Placing Parts...............................................................2-1-58

1.12.3 Tape End Display.............................................................................2-1-58

1.12.4 Large Parts Pick-up Check ..............................................................2-1-59

1.12.5 Backlight and Frontlight....................................................................2-1-60

1.12.6 Next Board Supply Timing ...............................................................2-1-61

1.12.7 Placing Sequence Assignment When Next Production Starts.........2-1-61

1.12.8 D-axis Positioning When Next Production Starts.............................2-1-62

1.12.9 Mark Acquisition Overlap.................................................................2-1-63

1.12.10 Board Check Conditions ................................................................2-1-64

1.12.11 Placement Check Function............................................................2-1-64

1.12.12

Function for Checking B oard Displacement Using Fiducial Marks

........2-1-66

1.13 Changing Placement Specifications Based on Part Height........................2-1-67

1.14 Changing Table Acceleration......................................................................2-1-68

1.15 Terminate Sequences.................................................................................2-1-69

1.16 Turnover Production...................................................................................2-1-70

1.17 Changeover................................................................................................2-1-71

1.17.1 Changeover......................................................................................2-1-71

1.17.2 Function for Checking the Distance Between Boards......................2-1-71

1.18 Two Camera System..................................................................................2-1-73

1.18.1 Camera Mounting Position...............................................................2-1-73

1.18.2 Wide View Camera and Narrow View Camera................................2-1-74

1.19 Block Skip...................................................................................................2-1-76

1.19.1 Block Skip Method ...........................................................................2-1-76

1.19.2 Setting Block Skip............................................................................2-1-76

1.19.3 Block Skip Specifications.................................................................2-1-83

1.19.4 Points to Remember When Using Block Skip .................................2-1-84

1.20 Next Device ................................................................................................2-1-85

1.20.1 Setting Next Device..........................................................................2-1-85

1.20.2 Next Device Operation.....................................................................2-1-89

1.20.3 Points to Remember When Using Next Device ...............................2-1-89

Contents –

List of Current Pages

Edition 1.1 vi CP643E System Reference