RS-1使用说明书.pdf - 第10页

2-2-3 生产主菜单的构成 ···· ············ ·· ······ ·· ······ · ······· ············ ··· ····· ········ ············ · ······· ······2 -4 2-3 设备的启动和退出 ········ ············ ············ ············ ············ ·· ······ ·····…

为了安全使用机器

第 1 章装置概要 ············································································································· 1-1

1-1 本装置概要 ············································································································ 1-1

1-1-1 前言 ················································································································1-1

1-1-2 特长 ················································································································1-2

1-1-3 特性 ················································································································1-4

1-1-4 系统构成 ··········································································································1-5

1-1-5 缩写的说明 ·······································································································1-7

1-1-6 本装置的构成 ····································································································1-8

1-2 本装置的构造 ······································································································· 1-10

1-2-1 基板传送部分的构造 ························································································ 1-10

1-2-2 元件供给部分的构成 ························································································ 1-11

1-2-3 Head 单元的构成 ····························································································· 1-14

1-2-4 ATC 单元（Auto Tool Changer）的构成 ································································ 1-17

1-2-5 图像识别装置（VCS）的构造 ············································································ 1-20

1-3 机械规格 ············································································································· 1-21

1-3-1 机械尺寸与重量······························································································· 1-21

1-3-2 贴片精度 ········································································································ 1-22

1-3-3 其他 ·············································································································· 1-28

1-3-4 X, Y, Z, ZA, θ 轴的说明 ······················································································ 1-29

1-4 电气规格 ············································································································· 1-30

1-4-1 与外部装置的接口···························································································· 1-31

1-5 对象元件及元件包装方式 ························································································ 1-34

1-6 印刷基板规格 ······································································································· 1-43

1-7 定心系统 ············································································································· 1-47

1-8 基本操作 ············································································································· 1-52

1-8-1 画面构成示例 ·································································································· 1-52

1-8-2 显示装置及输入装置 ························································································ 1-53

1-8-3 操作方法 ········································································································ 1-55

1-8-4 菜单、功能按钮······························································································· 1-60

1-8-5 简易事项显示画面···························································································· 1-68

1-9 文件的操作 ·········································································································· 1-70

1-9-1 新建 ·············································································································· 1-70

1-9-2 打开（读入文件）···························································································· 1-70

1-9-3 保存 ·············································································································· 1-71

1-9-4 另存为 ··········································································································· 1-72

1-9-5 文本文件输出 ·································································································· 1-74

1-9-6 设备信息的取得和保存 ····················································································· 1-77

1-9-7 保存图像数据 ·································································································· 1-83

1-9-8 生产程序初始文件夹 ························································································ 1-84

1-9-9 文件管理 ········································································································ 1-85

1-9-10 硬件安全拆卸 ································································································ 1-86

1-10 C 盘的更新操作 ··································································································· 1-87

第 2 章生产 ··················································································································· 2-1

2-1 流程图 ·················································································································· 2-1

2-2 概要 ····················································································································· 2-2

2-2-1 生产模式 ··········································································································2-2

2-2-2 生产流程 ··········································································································2-3

2-2-3 生产主菜单的构成······························································································2-4

2-3 设备的启动和退出 ··································································································· 2-5

2-3-1 设备的启动 ·······································································································2-5

2-3-2 设备的退出方法·································································································2-7

2-3-3 停电对策 ··········································································································2-8

2-3-4 接通电源时吸嘴安装异常 ·················································································· 2-10

2-3-5 事件画面 ········································································································ 2-13

2-4 预热 ··················································································································· 2-14

2-4-1 初始画面 ········································································································ 2-14

2-4-2 条件设置 ········································································································ 2-15

2-4-3 运行内容 ········································································································ 2-16

2-5 通过模式 ············································································································· 2-17

2-6 文件操作 ············································································································· 2-20

2-6-1 打开（读入文件）···························································································· 2-20

2-6-2 保存 ·············································································································· 2-21

2-6-3 另存为 ··········································································································· 2-21

2-7 生产准备 ············································································································· 2-22

2-7-1 设置基板 ········································································································ 2-22

2-7-2 元件供应部分的准备 ························································································ 2-29

2-7-3 ATC 的准备 ····································································································· 2-31

2-8 生产画面 ············································································································· 2-33

2-8-1 生产画面的启动······························································································· 2-33

2-8-2 生产条件画面 ·································································································· 2-34

2-8-3 生产开始 ········································································································ 2-40

2-9 生产管理信息（窗口） ··························································································· 2-53

2-9-1 生产管理信息 ·································································································· 2-53

2-9-2 生产管理信息的管理 ························································································ 2-61

2-10 确认电动式供料器································································································ 2-62

2-10-1 电动式供料器确认画面 ···················································································· 2-62

2-11 生产程序 ············································································································ 2-66

2-11-1 设置元件数 ··································································································· 2-66

2-11-2 编辑数据 ······································································································ 2-69

2-11-3 检查生产程序 ································································································ 2-76

2-11-4 重试列表 ······································································································ 2-78

2-12 生产辅助 ············································································································ 2-94

2-12-1 支援准备 ······································································································ 2-94

2-12-2 确认贴片点 ·································································································· 2-111

2-12-3 验证检查（选购项） ····················································································· 2-115

2-12-4 通用图像元件方向检查 ·················································································· 2-121

2-12-5 检测激光高度 ······························································································ 2-129

2-13 工具 ················································································································ 2-135

2-13-1 操作选项 ···································································································· 2-135

2-13-2 显示项目设置 ······························································································ 2-135

2-14 生产时的各项处理······························································································ 2-138

2-14-1 ZA 轴 3mm 高度的动作条件 ············································································ 2-138

2-14-2 继续返回原点 ······························································································ 2-139

2-14-3 继续生产 ···································································································· 2-140

2-14-4 归还吸嘴 ···································································································· 2-148

2-14-5 设备信息的取得 ··························································································· 2-150

2-14-6 摄像机跟踪贴片位置 ····················································································· 2-152

2-14-7 摄像机跟踪吸取位置 ····················································································· 2-153

2-15 生产时的错误处理/暂停 ······················································································· 2-155

2-15-1 发生错误 ···································································································· 2-155

2-15-2 无元件 ······································································································· 2-159

2-15-3 标记识别错误 ······························································································ 2-162

2-15-4 打开安全盖（安全罩） ·················································································· 2-165

2-15-5 供料器台架下降 ··························································································· 2-166

2-15-6 供料器的插拔 ······························································································ 2-167

2-15-7 送料器浮动检测 ··························································································· 2-167

2-15-8 保护元件 ···································································································· 2-168

2-15-9 暂停时的无元件补满功能 ··············································································· 2-170

2-15-10 生产开始时的检查 ······················································································ 2-171

2-15-11 循环停止 ·································································································· 2-172

2-15-12 供料器插拔模式 ························································································· 2-173

2-16 FCS（选购项） ································································································· 2-174

2-17 不间断操作(选购项)···························································································· 2-174

2-17-1 数据制作步骤 ······························································································ 2-174

2-17-2 机器动作模式的变更 ····················································································· 2-176

2-17-3 生产动作 ···································································································· 2-177

2-18 MTC（TR-6D）、MTS（TR-5D）、DTS 的不间断操作功能 ·········································· 2-183

2-18-1 机器动作模式的变更 ····················································································· 2-183

2-18-2 生产动作 ···································································································· 2-184

第 3 章维护 ··················································································································· 3-1

3-1 日常检查项目一览 ··································································································· 3-1

3-1-1 气压、排水瓶 ····································································································3-3

3-1-2 真空泵压力 ·······································································································3-4

3-1-3 管道及接头 ·······································································································3-5

3-1-4 各单元气缸 ·······································································································3-5

3-1-5 空气过滤器（LNC120-8 Head） ·············································································3-6

3-1-6 传送带 ·············································································································3-7

3-1-7 传送滑轮 ··········································································································3-8

3-1-8 支撑板 ·············································································································3-8

3-1-9 垃圾箱 ·············································································································3-9

3-1-10 空气过滤器（统一更换台车） ··········································································· 3-10

3-2 清扫 ··················································································································· 3-11

3-2-1 XY 轴直动单元 ································································································· 3-11

3-2-2 各种传送传感器······························································································· 3-12

3-2-3 CAL 块 ··········································································································· 3-13

3-2-4 激光校准传感器······························································································· 3-14

3-2-5 高度测量装置(HMS) ·························································································· 3-15

3-2-6 吸嘴 ·············································································································· 3-16

3-2-7 吸嘴外圈 ········································································································ 3-18

3-2-8 ATC 单元 ········································································································ 3-19

3-2-9 供料器台架 ····································································································· 3-19

3-2-10 统一更换台车 ································································································ 3-20

3-2-11 台架升降机 ··································································································· 3-20

3-2-12 OCC（偏光滤光片） ························································································ 3-21

3-2-13 VCS 单元 ······································································································· 3-22

3-2-14 风扇马达过滤器 ····························································································· 3-23

3-2-15 切带刀刃 ······································································································ 3-24

3-2-16 负载控制单元(选购项) ····················································································· 3-25

3-2-17 CVS（选购项） ····························································································· 3-25

3-2-18 共面性传感器(选购项) ····················································································· 3-26