Q170226E01.pdf - 第372页
8.8 Monitoring I/O Signals SERVICE MANUAL RH5 8.8−1 1 DA3SEC−85−520−A0 ADDRESS LABEL BLK DEV 7b i t 6b i t 5b i t 4b i t 3b i t 2b i t 1 bit 0 bit COMMENT 701 1 0 701 1 1 701 1 2 701 1 3 701 1 4 701 1 5 701 1 6 701 1 7 7…
RH5
8.8 Monitoring I/O Signals
SERVICE MANUAL
8.8−10
DA3SEC−85−520−A0
ADDRESS LABEL
BLK DEV
7bit 6bit 5bit 4bit 3bit 2bit
1 bit 0 bit COMMENT
7010 0
7010 1
7010 2
7010 3
7010 4
7010 5
7010 6
7010 7
7010 8
7010 9
7010 A
7010 B
7010 C
7010 D
7010 E
7010 F
40
40
40
40
40
40
40
40
4 100
7
17
27
37
47
57
67
77
107 (High)
117
127
137
147
157
167
177
16
26
36
46
56
66
76
106
126 **2
146
156
166
176 **6
5
15
25
35
45
55
65
75
105
1 15 **2
125 **2
135 **2
145
155
165
175 **7
6 0 **1
171
161
151
141 **2
131 **2
111 **2
121 **2
51
61
71
101
1 **1
11
21
31
41
10
20
50
60
30
40
70
1 10 **2
120 **2
100
140 **2
150
130 **2
170
160
3
13
23
33
43
53
63
73
103
1 13 **2
123 **2
133 **2
143 **2
153
163
173
162
2
12
22
32
42
52
62
72
102
1 12 **2
122 **2
132 **2
142 **2
152
172
4
14
24
34
44
54
64
74
104
1 14 **2
124 **2
134 **2
144 **3
154
164
174 EU safety
4 100
4 100
4 100
4 100
4 100
4 100
4 100
Online
Full auto Semiauto
Operation mode
Command ON flag
Head in turn
(C5UP)
PC board supply stop
Insert start
Recognition
complete
Reference pin −
Reference pin −
(Super high speed
enable)
7.5 All
Guide chuck close
Parts feeder
Loader belt motor
(reverse)
(Head rotation)
RHU/RHX flag
(For debugging)
Recognition complete
During inserting
(C5UP)
PC board take−out
inhibited
Z axis in operation
**5
**8
Edge /pin
positioning
Width adjust step
Unloader −
Unloader −
Unloader +
Unloader +
Loader +
Loader +
(High)
Insertion chuck
close
(High)
(High)
(High) (High) (High) (High)
(High)
(High)
OP−START
2
CNC−X origin
CNC−X complete
CNC−X error
High speed
Head Y direction
lock
Transfer chuck
open
Rail down
PC board
positioning
(Recognition
camera)
PC board
supply stop
OP−RESET
Parts exhaust count
48
1
2
4
Manual
STOP MODE
1block
(Auto, semi)
Loader ON
Brake releasing
RH/RHUX flag
EOP command
Invert unit
Yes / No
XY table −
XY table −
(5.0 all/10)
5.0/10 all
Insertion pusher
down lock
(Feed lock release)
Cutter 1
Loader belt motor
(normal turn)
(Loading)
(Insert)
Reference pin
Unloader
XY table
7.5 or 10/5.0 or 7.5
(Width adjust (mode)
Recognition start
(each point)
(Width adjust)
Auto/manu
Recognition start
(as a package)
Loader
Head speed
Servo lock release
lamp
PMC − camera
origin
PMC − camera
complete
PMC − camera
error
Loader −
Loader −
Reference pin +
Reference pin +
(5.0)
5.0
Guide pin
intermediate lock
Invert chuck down
PCB stopper/PC
board positioning
Inching
Width adjust with no
regard to PC board
High speed/standard
machine
Replacement (left)
Replacement
(right)
2−division/
connection flag
CNC − cam
complete
CNC − cam error
(2.5/7.5 all)
2.5/10
Insertion chuck up
lock
Invert chuck swivel
Transfer cylinder
PC board push−in
PCB flow
Reverse/normal
CNC−ZL origin
CNC−ZL complete
CNC−ZL error
Width adjust step
(Low/
Super high speed 2)
Low speed
Insertion pusher
up lock
Invert chuck close
Feed select
Safety input reset
CNC−Y origin
CNC−Y complete
CNC−Y error
XY table +
XY table +
(Middle/
Super high speed 1)
Middle speed
Cam interlock chuck
open/close
Arm swing
Edge positioning
(Camera origin
return)
Key entry via
sub−control
panel
Link Table−1 RH5
PH error
enable/disable
Start key other
than safety input
Single feed/
double feed
Recognition yes flag
Continues width adjusting
Continues width adjusting
(7.5)
7.5
Component
inverting
(Cutter)
Cutter 2 (High)
PC board punch
out/PC board supply
PC board punch
out unit exists
New self−width
(Disclosure)
PC board punch
out
**1: Main set, SEQ reset **2: Toggle SW **3: One shot SW **4: Main set (***): Unprocessed
**5: It is ON in JOG operation, teaching, moving **6: MEND of each point will be returned when the cam is rotated at single PC recognition.
**7: MEND will be returned when the cam is not rotated at single recognition. **8: It is set when the command ON at NC data end.
SEQ m MAIN
116 **2
Unloader belt
motor
136 **2
8.8 Monitoring I/O Signals
SERVICE MANUAL
RH5
8.8−11
DA3SEC−85−520−A0
ADDRESS LABEL
BLK DEV
7bit 6bit 5bit 4bit 3bit 2bit
1 bit 0 bit COMMENT
7011 0
7011 1
7011 2
7011 3
7011 4
7011 5
7011 6
7011 7
7011 8
7011 9
7011 A
7011 B
7011 C
7011 D
7011 E
7011 F
Signal tower
factor
207
217
227 Niigata
237
247
257
267
277
307
317
327
337
347
357 D22
367 D7
377
216
226
236
246
256
266
276
306
316
326
336
346
356 D21
366 D6
376 D14
205
215
225
235
245
255
265
275
305
315
325
335
345
355 D20
365 D5
375 D13
206
200
371 D9
361 D1
351 D16
341 D24
331
31 1
321
251
261
271
301
201
211
221
231
241
210
220
250
260
230
240
270
310
320
300
340 D23
350 D15
330
370 D8
360 D0
203
213
223
233
243
253
263 R side
273
303
313
323
333
343
353 D18
363 D3
373 D11
362 D2
202
212
222
232
242
252
262 L side
272
302
312
322
332
342 D25
352 D17
372 D10
204
214
224
234
244
254
264
274
304
314
324
334
344
354 D19
364 D4
374 D12
Link Table−2 RH5
4 200
4 200
4 200
4 200
4 200
4 200
4 200
4 200
4 300
4 300
4 300
4 300
4 300
4 300
4 300
4 300
Blue flashing
X/Y/Z axis
malfunction input
CNC−ZR origin
CNC−ZR complete
CNC−ZR error
Blue lit
Rear console
enable signal
During automatic
operation
Auto recovery
marking
Loader ON during
pass through
SC run check
1−>0
During inverting
Invert error flag
Internal flag during
head rotating
Invert swivel
memory
Reference pin
Feed start
timing
Signal tower
ON/OFF
Camera move
ready
insert MEND
condition
Unloader
Width adjust ready
PC board check
timing
Recognition complete at
each point
Recognition complete
internal flag
Invert error flag
(insert)
Guide pin
recognition stop
6bit
Auto recovery
stock
In operation
Red lit
During error
stop
Optical loop
error check start
Image signal
changeover (0: CPU,
1: RCG)
5bit
Safety input
memory
Recognition status
check memory
Z complete
(For MEND)
XY table
Head ready
(SEMI)
Invert MEND
condition
Head ready
(AUTO)
Feed complete
Loader
Red flashing
Yellow flashing
Yellow lit
M/LL
Backlight lit
(0: ON, 1: OFF)
Buzzer
Parts exhaust cassette display data bit
4bit
2bit 1bit
0bit
Signal tower
blue factor
1
1
2
23
4
4
5
Insertion check
end command
Transfer chuck
close timing
Unloader exit
PC board
Forced oiling
Signal tower
blue dummy
Edge positioning
OFF memory
Condition error
(invert) 1
Data shift timing
Camera
interlock
MEND memory
(SEMI)
Dummy
area 2
For Z
axis
2−division
Camera
interlock 2
Edge positioning
ON memory
Condition error
(invert) 2
Invert unit original
position
EOP condition
MEND memory
(AUTO1)
MEND memory
(AUTO2)
Recognition
MEND condition
Width adjust
ready
P WAIT STOCK
Cut waste drop
timing
Invert position
Insertion detection OK memory
Cutter 1 output
dummy
Standby position
moveSWLEDON
Parts replacement
SW LED ON (L side)
Parts replacement
SWLEDON(Rside)
Recognition light
source (Recognition
teaching screen)
Standby position
moveSWLEDON
Cutter 2 output
dummy
Transfer chuck
open command
Semiauto
MEND condition
Temporary
memory
dummy
area
R side set bit
Lsidesetbit
Internal flag during
head rotation stop
Pioneer
Electric
Unishia
During transfer error
stop
Aisin AW
During parts exhaust
stop
Unisia
During insertion error
stop
Arukatel
Transfer signal
Aishin
In spare cassettes
production
Reacceleration
info. at halfway
Trial flag
(not used)
RH5 cam
shaft for
control
Z axis R being
used
Z axis L being
used
3bit
Insertion stored
3
PC board punch out
command memory
PC board
punching
Cam shaft
operating
SEQ m MAIN
RH5
8.8 Monitoring I/O Signals
SERVICE MANUAL
8.8−12
DA3SEC−85−520−A0
ADDRESS LABEL
BLK DEV
7bit 6bit 5bit 4bit 3bit 2bit
1 bit 0 bit COMMENT
7012 0
7012 1
7012 2
7012 3
7012 4
7012 5
7012 6
7012 7
7012 8
7012 9
7012 A
7012 B
7012 C
7012 D
7012 E
7012 F
50
50
50
50
50
50
50
50
5 100
Positional
information
Ready,
interlock
7
17
27
37
47
57
67
77
107 (High)
117
127
137
147
157
167
177
16
26
36
46
56
66
76
106 (High)
116
126
136
146
156
166
176
5
15
25
35
45
55
65
75
105 (High)
115
125 (High)
135
145
155
165
175
6 0
171
161
151
141
131
111
121
51
61
71
101
1
11
21
31
41
10
20
50
60
30
40
70
110
120
100 (High)
140
150
130
170
160
3
13
23
33
43
53
63
73
103 (High)
113
123
133
143
153
163
173
162
2
12
22
32
42
52
62
72
102 (High)
112
122
132
142
152
172
4
14
24
34
44
54
64
74
104 (High)
114
124
134
144
154
164
174
Link Table−3 RH5
5 100
5 100
5 100
5 100
5 100
5 100
5 100
Bad mark
sensor Yes/No
Fan alarm
Camera move
ready
Width adjust ready
Width adjust
interlock
PC board supply
stop
XY−ORG
Safety input origin
stop
(Super high speed)
7.5 all
Guide chuck close
Parts feeder
Loader belt motor
(reverse)
Cam shaft turn
Red LED total
Servo lock release
release/lock
1 block stop
Loading ready
Z
Move ready
Interlock release
SW (front)
Interlock release
SW (rear)
XY interlock
Safety input
intermediate stop
(7.5)
7.5
Insertion chuck
close
(Cutter)
Cutter 2
Unloader belt
motor
Insert
Reference pin
Recognition
(computing)
complete wait flag
Power OFF
Y
Move ready
Recognition cycle
complete
(5.0 all/10)
5.0 all
Insertion pusher
lower limit lock
(Feed lock release)
Cutter 1
Unloader belt
motor (normal turn)
Loading
Unloader
Image scan wait
dummy
SC (safety) input
Z
Origin return ready
X
Move ready
PMC start flag
(5.0)
5.0
Guide pin
intermediate lock
Invert chuck down
PCB
stop/positioning
inching
XY table
Special 1 block stop
input (Usually OFF)
Stop mode
1 block stop
PH error
P WAIT STOCK
y
Origin return ready
Camera move
interlock
x
Origin return ready
Pulse motor
forward limit
Image scan
complete
2.5/7.5 all)
2.5/10
Insertion chuck
upper limit lock
Invert chuck swivel
Transfer cylinder
PC board push−in
Loader
Intermediate re−
acceleration timing
input
4
Inching stop position
1
Operation monitor
signal
P791 fan motor
alarm
Loader original
position
Z interlock
(Host)
PC board unloading
complete
Z axis start flag
Cam shaft
Start/stop flag
(Low/super high
speed 2)
Low speed
Insertion pusher
upper limit lock
Invert chuck close
feed select
Cam shaft special
stop input
Thermal ON
Invert unit original
position
LORG
Loader origin
SEMI
START READY
AUTO
START READY
MORG
Machine origin
Y interlock
Loading complete
Y axis start flag
(Middle/super high
speed 2)
Middle speed
Component invert
Cam interlock
chuck open/close
Arm swing
Edge positioning
Recognition camera
origin return
X/Y/Z axis data
shift timing
Recognition
camera move
PC board
positioning
Rail down
Transfer chuck
open
Head swivel lock
High speed
MEND flag
Loading in
progress
X axis start flag
X interlock
Emergency stop
Parts exhaust card
detection
Preparation
information
Operation,
status
information
For monitor
Sub−control
panel LED
For controlling
cam shaft of
RH5
PCB exists at
recognition position
PCB exists at
insertion position
PCB exists at
unloader exit
PCB exists at
unloader entrance
Advance parts
exhaust warning
detection
Error flag L
Error flag H
Cam shaft
operated flag
PC board punched
out/supply
Width adjust
Image scan wait
flag
2
Flag in operation: XY interlock, Flag at start up: XY READY
SEQ o MAIN