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RH5 SERVICE MANUAL 4 DA3SEC−02−020−B0 When anvil too high: 5.30−2 ............................................. When anvil position is low: 5.30−2 ........................................ 5.31 Recognition Camera Lens Lam…

SERVICE MANUAL

RH5

DA3SEC−02−020−B0

5.10 Insertion Head Transfer Chuck Claw/Rubber Replacement/Adjustment ......

5.10−1

5.11 Insertion Head Center Position Check and Adjustment 5.11−1..........

5.12 Insertion Head Chuck Opening/Closing Timing Check/Adjustment 5.12−1

5.13 Insertion Head Insertion Chuck Height Check and Adjustment 5.13−1....

5.14 Insertion Head Insertion Chuck Claws/Rubber Replacement/Adjustment .....

5.14−1

5.15 Lead Cutter and Tape Cutter Replacement and Adjustment 5.15−1......

5.16 Replacing Anvil Distortion Gauge 5.16−1.............................

5.17 Anvil Insertion Detection Amplifier Check 5.17−1......................

5.18 Anvil Cutter Blade Replacement and Adjustment 5.18−1...............

5.19 Anvil Parallelism Check and Adjustment 5.19−1.......................

5.20 Anvil Lower Clinch Stroke Check and Adjustment 5.20−1...............

5.21 Selector Unit Lead Guide Pin Replacement 5.21−1....................

5.22 Selector Unit Selector Rod Replacement 5.22−1......................

5.23 Selector Unit Guide Pin Parallelism Check and Adjustment 5.23−1......

5.24 Selector Unit Guide Pin Height Adjustment 5.24−1....................

Adjusting clearance 5.24−3..............................................

5.25 Feeder Carriage Origin Position Check and Adjustment 5.25−1.........

Origin position check 5.25−1............................................

Origin position adjustment (When deviation is 1.0 mm or less.) 5.25−1........

5.26 Feeder Unit Feed Pitch and Position Check and Adjustment 5.26−1.....

Feed pitch check 5.26−1................................................

Feeder carriage position adjustment 5.26−2...............................

Adjusting feed pitch (Cam feed adjustment) 5.26−2.........................

Adjusting feed (Cylinder feed) 5.26−3.....................................

Replacing/adjusting feed spring 5.26−4...................................

5.27 Feeder Component Sensor and Component Exhaust Sensor Settings .......

5.27−1

5.27.1 Part name 5.27−1..........................................................

5.27.2 Setting methods 5.27−1.....................................................

5.28 Main Drive Unit Timing Belt Replacement and Adjustment 5.28−1.......

Timing belt replacement 5.28−1..........................................

Adjusting belt tension 5.28−2............................................

5.29 Checking and Replacing Main Drive Unit and Top/Bottom Timing 5.29−1.

Timing check 5.29−1...................................................

Timing adjustment 5.29−1...............................................

Top and bottom timing check 5.29−2......................................

Top and bottom timing adjustment 5.29−2.................................

5.30 Anvil Height Check/Adjustment during Rising 5.30−1..................

Anvil height check during rising 5.30−1....................................

RH5

SERVICE MANUAL

DA3SEC−02−020−B0

When anvil too high: 5.30−2.............................................

When anvil position is low: 5.30−2........................................

5.31 Recognition Camera Lens Lamp Replacement and Adjustment 5.31−1...

Camera replacement 5.31−1............................................

Acrylic plate replacement 5.31−2.........................................

5.32 Setting Offset Values 5.32−1........................................

Preparations 5.32−1....................................................

Creating NC data 5.32−1................................................

Initial setting of individual machine data 5.32−3.............................

When using a customer’s board 5.32−3...................................

Camera installation 5.32−4..............................................

Camera position adjustment 5.32−5......................................

Automatic camera measuring

(X direction) 5.32−8.............................................................

Supplemental remarks 5.32−9...........................................

Automatic camera offset measuring (Y direction) 5.32−10.....................

Checking Recognition Operation 5.32−12..................................

5.33 Lead Cutter and Tape Cutter Stroke Adjustment 5.33−1................

Cam drive (Stroke adjustment of cutter 2) 5.33−2...........................

Cam drive (Cutting check) 5.33−2........................................

Cylinder drive adjustment 5.33−3........................................

Cylinder drive adjustment (If components are not cut properly:) 5.33−3........

5.34 Axis Height Check and Adjustment 5.34−1...........................

Tape waste check 5.34−1...............................................

Adjusting Z axis height (Raising the Z axis) 5.34−2.........................

Adjusting Z axis height (Lowering the Z axis) 5.34−3........................

5.35 Mechanical Valve Replacement and Adjustment 5.35−1................

Replacing mechanical valve 5.35−1......................................

Adjusting mechanical valve 5.35−1.......................................

5.36 Y Lock Cylinder Replacement and Adjustment 5.36−1.................

Replacing/adjusting Y lock cylinder 5.36−1................................

5.37 Using the Digital Sequence Timer 5.37−1............................

5.37.1 Preparation 5.37−1.........................................................

5.37.2 Procedure 5.37−2..........................................................

5.38 Backlight Replacement on Main Control Panel 5.38−1.................

Replacing backlight 5.38−1..............................................

6. MAINTENANCE PRECISION CHECK 6.0−2.............

7.1 Checking Maintenance Precision 6.1−1..............................

7. MAINTENANCE GUIDE

(CONTROL) 7.0−2.................................

7.1 NC Unit Adjustment 7.1−1..........................................

7.1.1 Table Signal Connection Check 7.1−1.........................................

7.1.2 AC Servomotor Drivers Adjustment 7.1−2.....................................

SERVICE MANUAL

RH5

DA3SEC−02−020−B0

7.1.3 AC Motor Power ON 7.1−4..................................................

7.1.4 Manual Mode Movement Check in the Manual Mode 7.1−5......................

7.1.5 Semi−auto Mode Movement Check 7.1−6.....................................

7.1.6 Fine adjustments 7.1−8.....................................................

7.2 AC Servomotor Adjustment 7.2−1...................................

7.2.1 AC Motor Driver Check 7.2−1................................................

7.2.2 AC Motor Power ON 7.2−2..................................................

7.2.3 Manual Mode Movement Check 7.2−2........................................

7.2.4 Semi−auto Mode Movement Check 7.2−3.....................................

7.2.5 Setting/Browsing User Constant (Memory Switch) (Cn−01 and Cn−02) 7.2−18.......

8.3 Digital Operator 7.3−1.............................................

7.3.1 Inputting Offset Value (Cn−00) 7.3−1..........................................

7.3.2 Inputting Bit No. (Cn−01 and Cn−02) 7.3−3....................................

7.3.3 Changing Driver Setting Value (Cn−03 through Cn−23) 7.3−5....................

8. RELATED INFORMATION 8.0−2.......................

8.1 Construction Drawing List 8.1−1....................................

8.1.1 Construction Drawing List (NM−8244A/B/C) 8.1−1..............................

8.1.2 Construction Drawing List (NM−8245A/B/C) 8.1−3..............................

8.2 List of Software Settings 8.2−1.....................................

9.3 List of Jumper Switch Settings 8.3−1................................

8.3.1 CNC−4S (I) Board Setting 8.3−1.............................................

8.3.2 RCG Board Setting (X984 − 204) 8.3−8.......................................

8.3.3 RCG (I) Board Setting (X984 − 211) 8.3−13.....................................

8.3.4 MIOE (I) Board Setting 8.3−16................................................

8.3.5 SEQ−SE (I) Board Setting 8.3−31.............................................

8.3.6 APC Board Setting 8.3−34....................................................

9.4 AC Servomotor Drivers 8.4−1.......................................

8.4.1 X/Y/Z (40−, 62−feeder) and H (Camshaft) Axis Driver 8.4−1......................

8.4.2 Z Axis (80−feeder) Driver 8.4−8..............................................

8.5 Cycle Timer Setting 8.5−1..........................................

8.6 Checking Slow Down, Origin, Limit and Safety Limit Sensors 8.6−1.....

8.7 CNC Board Table Setting 8.7−1.....................................

8.8 Monitoring I/O Signals 8.8−1........................................

8.9 Measuring Belt Tension 8.9−1.......................................

8.9.1 Sonic Tension Meter 8.9−1..................................................

8.9.2 Main Drive Unit 8.9−3.......................................................

8.9.3 Z Axis Driver 8.9−5.........................................................

8.10 Removing Battery from Controller (Panadac 791) 8.10−1...............

8.11 Differences in Specifications between RHIII and RH5 8.11−1...........