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RH5 SERVICE MANUAL 2 DA3SEC−02−020−B0 3. INST ALLA TION 3.0−2 ................................. 3.1 Outline of Installation 3.1−1 ......................................... 3.1.1 Environmental Requirements 3.1−2 .........…

SERVICE MANUAL

RH5

DA3SEC−02−020−B0

Sentence No.

Table of Contents

1. INTRODUCTION 1.0−2...............................

1.1 Use of This Manual 1.1−1..........................................

1.1.1 Concerning Secrecy 1.1−1..................................................

1.1.2 Handling of This Manual 1.1−1...............................................

1.1.3 Control Numbers 1.1−1.....................................................

1.1.4 Handling of Revisions and Additions 1.1−2....................................

1.1.5 Conventions Used 1.1−3....................................................

1.1.6 Operating Procedures 1.1−5.................................................

1.2 Safety Precautions 1.2−1...........................................

1.3 On Safety 1.3−1..................................................

1.3.1 Safety Precautions 1.3−1...................................................

1.3.2 Safe Working Procedures 1.3−1..............................................

1.3.3 How to Deal with the Operation Troubles 1.3−2.................................

1.4 Lubrication Oil 1.4−1...............................................

1.4.1 Recommended Lubricants 1.4−1.............................................

1.4.2 Grease Gun Unit 1.4−2.....................................................

2. GENERAL INFORMATION 2.0−2.......................

2.1 Insertion Process and Driving Transmission Flow 2.1−1................

2.2 Electronic Component Insertion and Related Operations 2.2−1..........

2.3 Sensor Layout 2.3−1..............................................

2.4 Control Configuration 2.4−1........................................

2.4.1 Panadac−791 Board Configuration 2.4−1......................................

2.4.2 Control System Diagrams 2.4−3..............................................

2.5 Cycle Timer Timing Chart 2.5−1.....................................

2.6 Timing Chart 2.6−1................................................

2.7 Cam Arrangement 2.7−1...........................................

2.8 Speed Controller and Solenoid Valves 2.8−1..........................

2.9 Lock Levers and Cylinder Arrangement 2.9−1.........................

2.10 Drive Lever Arrangement 2.10−1....................................

2.11 Cam Follower Arrangement 2.11−1..................................

2.12 Pneumatic Circuit Diagram 2.12−1..................................

2.12.1 Pneumatic Circuit Diagram (NM−8244A/B/C) 2.12−1............................

2.12.2 Pneumatic Circuit Diagram (NM−8245A/B/C) 2.12−2............................

RH5

SERVICE MANUAL

DA3SEC−02−020−B0

3. INSTALLATION 3.0−2.................................

3.1 Outline of Installation 3.1−1.........................................

3.1.1 Environmental Requirements 3.1−2...........................................

3.1.2 Transport 3.1−2............................................................

3.1.3 Installation 3.1−4...........................................................

3.1.4 Safeguards and Warning Lamps 3.1−5........................................

3.1.5 Connecting the Air Supply 3.1−6.............................................

3.2 Connecting the Power Supply 3.2−1.................................

3.2.1 Connecting the Cables 3.2−1................................................

3.2.2 Connecting Procedures 3.2−2...............................................

4. INSPECTION 4.0−2..................................

4.1 Inspection Check List 4.1−1........................................

4.1.1 XY Table 4.1−2............................................................

4.1.2 Loader/Unloader 4.1−3.....................................................

4.1.3 Insertion Head Unit 4.1−4...................................................

4.1.4 Insertion Drive Unit 4.1−5...................................................

4.1.5 Transfer Chuck 4.1−6.......................................................

4.1.6 Insertion Chuck 4.1−7......................................................

4.1.7 Tape Feed Unit 4.1−8.......................................................

4.1.8 Cutter 4.1−10...............................................................

4.1.9 Component Feeder 4.1−11...................................................

4.1.10 Anvil Unit (Top) 4.1−12......................................................

4.1.11 Anvil Unit (Bottom) 4.1−13...................................................

4.1.12 Cut Waste Bottle and Tape Waste Receptacle 4.1−14...........................

4.1.13 Exhaust Cleaner 4.1−15....................................................

4.1.14 MR Unit 4.1−16............................................................

4.1.15 Vacuum Pump 4.1−16......................................................

4.1.16 Main Controller 4.1−17......................................................

6. MAINTENANCE GUIDE

(MECHANICAL) 5.0−2.............................

1.1 XY Table Positioner and Guide Rail Check and Adjustment 5.1−1.......

5.2 X−Y Table Motor Replacement 5.2−1................................

5.3 X−Y Table Origin and Over Limit Check and Adjustment 5.3−1..........

5.4 Loader/Unloader Belt Replacement and Adjustment 5.4−1.............

5.5 Insertion Head Guide Parallelism Check and Adjustment 5.5−1.........

5.6 Insertion Head Guide Parallelism Check and Adjustment 5.6−1.........

5.7 Insertion Head Insertion Pusher Perpendicularity/Height Check/Adjustment . . .

5.7−1

5.8 Insertion Head Insertion Chuck 90G Swing Check and Adjustment 5.8−1.

5.9 Insertion Head Insertion Chuck 90G Swing Check and Adjustment 5.9−1.

SERVICE MANUAL

RH5

DA3SEC−02−020−B0

5.10 Insertion Head Transfer Chuck Claw/Rubber Replacement/Adjustment ......

5.10−1

5.11 Insertion Head Center Position Check and Adjustment 5.11−1..........

5.12 Insertion Head Chuck Opening/Closing Timing Check/Adjustment 5.12−1

5.13 Insertion Head Insertion Chuck Height Check and Adjustment 5.13−1....

5.14 Insertion Head Insertion Chuck Claws/Rubber Replacement/Adjustment .....

5.14−1

5.15 Lead Cutter and Tape Cutter Replacement and Adjustment 5.15−1......

5.16 Replacing Anvil Distortion Gauge 5.16−1.............................

5.17 Anvil Insertion Detection Amplifier Check 5.17−1......................

5.18 Anvil Cutter Blade Replacement and Adjustment 5.18−1...............

5.19 Anvil Parallelism Check and Adjustment 5.19−1.......................

5.20 Anvil Lower Clinch Stroke Check and Adjustment 5.20−1...............

5.21 Selector Unit Lead Guide Pin Replacement 5.21−1....................

5.22 Selector Unit Selector Rod Replacement 5.22−1......................

5.23 Selector Unit Guide Pin Parallelism Check and Adjustment 5.23−1......

5.24 Selector Unit Guide Pin Height Adjustment 5.24−1....................

Adjusting clearance 5.24−3..............................................

5.25 Feeder Carriage Origin Position Check and Adjustment 5.25−1.........

Origin position check 5.25−1............................................

Origin position adjustment (When deviation is 1.0 mm or less.) 5.25−1........

5.26 Feeder Unit Feed Pitch and Position Check and Adjustment 5.26−1.....

Feed pitch check 5.26−1................................................

Feeder carriage position adjustment 5.26−2...............................

Adjusting feed pitch (Cam feed adjustment) 5.26−2.........................

Adjusting feed (Cylinder feed) 5.26−3.....................................

Replacing/adjusting feed spring 5.26−4...................................

5.27 Feeder Component Sensor and Component Exhaust Sensor Settings .......

5.27−1

5.27.1 Part name 5.27−1..........................................................

5.27.2 Setting methods 5.27−1.....................................................

5.28 Main Drive Unit Timing Belt Replacement and Adjustment 5.28−1.......

Timing belt replacement 5.28−1..........................................

Adjusting belt tension 5.28−2............................................

5.29 Checking and Replacing Main Drive Unit and Top/Bottom Timing 5.29−1.

Timing check 5.29−1...................................................

Timing adjustment 5.29−1...............................................

Top and bottom timing check 5.29−2......................................

Top and bottom timing adjustment 5.29−2.................................

5.30 Anvil Height Check/Adjustment during Rising 5.30−1..................

Anvil height check during rising 5.30−1....................................