Q170226E01.pdf - 第373页
RH5 8.8 Monitoring I/O Signals SERVICE MANUAL 8.8−12 DA3SEC−85−520−A0 ADDRESS LABEL BLK DEV 7b i t 6b i t 5b i t 4b i t 3b i t 2b i t 1 bit 0 bit COMMENT 7012 0 7012 1 7012 2 7012 3 7012 4 7012 5 7012 6 7012 7 7012 8 701…
8.8 Monitoring I/O Signals
SERVICE MANUAL
RH5
8.8−11
DA3SEC−85−520−A0
ADDRESS LABEL
BLK DEV
7bit 6bit 5bit 4bit 3bit 2bit
1 bit 0 bit COMMENT
7011 0
7011 1
7011 2
7011 3
7011 4
7011 5
7011 6
7011 7
7011 8
7011 9
7011 A
7011 B
7011 C
7011 D
7011 E
7011 F
Signal tower
factor
207
217
227 Niigata
237
247
257
267
277
307
317
327
337
347
357 D22
367 D7
377
216
226
236
246
256
266
276
306
316
326
336
346
356 D21
366 D6
376 D14
205
215
225
235
245
255
265
275
305
315
325
335
345
355 D20
365 D5
375 D13
206
200
371 D9
361 D1
351 D16
341 D24
331
31 1
321
251
261
271
301
201
211
221
231
241
210
220
250
260
230
240
270
310
320
300
340 D23
350 D15
330
370 D8
360 D0
203
213
223
233
243
253
263 R side
273
303
313
323
333
343
353 D18
363 D3
373 D11
362 D2
202
212
222
232
242
252
262 L side
272
302
312
322
332
342 D25
352 D17
372 D10
204
214
224
234
244
254
264
274
304
314
324
334
344
354 D19
364 D4
374 D12
Link Table−2 RH5
4 200
4 200
4 200
4 200
4 200
4 200
4 200
4 200
4 300
4 300
4 300
4 300
4 300
4 300
4 300
4 300
Blue flashing
X/Y/Z axis
malfunction input
CNC−ZR origin
CNC−ZR complete
CNC−ZR error
Blue lit
Rear console
enable signal
During automatic
operation
Auto recovery
marking
Loader ON during
pass through
SC run check
1−>0
During inverting
Invert error flag
Internal flag during
head rotating
Invert swivel
memory
Reference pin
Feed start
timing
Signal tower
ON/OFF
Camera move
ready
insert MEND
condition
Unloader
Width adjust ready
PC board check
timing
Recognition complete at
each point
Recognition complete
internal flag
Invert error flag
(insert)
Guide pin
recognition stop
6bit
Auto recovery
stock
In operation
Red lit
During error
stop
Optical loop
error check start
Image signal
changeover (0: CPU,
1: RCG)
5bit
Safety input
memory
Recognition status
check memory
Z complete
(For MEND)
XY table
Head ready
(SEMI)
Invert MEND
condition
Head ready
(AUTO)
Feed complete
Loader
Red flashing
Yellow flashing
Yellow lit
M/LL
Backlight lit
(0: ON, 1: OFF)
Buzzer
Parts exhaust cassette display data bit
4bit
2bit 1bit
0bit
Signal tower
blue factor
1
1
2
23
4
4
5
Insertion check
end command
Transfer chuck
close timing
Unloader exit
PC board
Forced oiling
Signal tower
blue dummy
Edge positioning
OFF memory
Condition error
(invert) 1
Data shift timing
Camera
interlock
MEND memory
(SEMI)
Dummy
area 2
For Z
axis
2−division
Camera
interlock 2
Edge positioning
ON memory
Condition error
(invert) 2
Invert unit original
position
EOP condition
MEND memory
(AUTO1)
MEND memory
(AUTO2)
Recognition
MEND condition
Width adjust
ready
P WAIT STOCK
Cut waste drop
timing
Invert position
Insertion detection OK memory
Cutter 1 output
dummy
Standby position
moveSWLEDON
Parts replacement
SW LED ON (L side)
Parts replacement
SWLEDON(Rside)
Recognition light
source (Recognition
teaching screen)
Standby position
moveSWLEDON
Cutter 2 output
dummy
Transfer chuck
open command
Semiauto
MEND condition
Temporary
memory
dummy
area
R side set bit
Lsidesetbit
Internal flag during
head rotation stop
Pioneer
Electric
Unishia
During transfer error
stop
Aisin AW
During parts exhaust
stop
Unisia
During insertion error
stop
Arukatel
Transfer signal
Aishin
In spare cassettes
production
Reacceleration
info. at halfway
Trial flag
(not used)
RH5 cam
shaft for
control
Z axis R being
used
Z axis L being
used
3bit
Insertion stored
3
PC board punch out
command memory
PC board
punching
Cam shaft
operating
SEQ m MAIN
RH5
8.8 Monitoring I/O Signals
SERVICE MANUAL
8.8−12
DA3SEC−85−520−A0
ADDRESS LABEL
BLK DEV
7bit 6bit 5bit 4bit 3bit 2bit
1 bit 0 bit COMMENT
7012 0
7012 1
7012 2
7012 3
7012 4
7012 5
7012 6
7012 7
7012 8
7012 9
7012 A
7012 B
7012 C
7012 D
7012 E
7012 F
50
50
50
50
50
50
50
50
5 100
Positional
information
Ready,
interlock
7
17
27
37
47
57
67
77
107 (High)
117
127
137
147
157
167
177
16
26
36
46
56
66
76
106 (High)
116
126
136
146
156
166
176
5
15
25
35
45
55
65
75
105 (High)
115
125 (High)
135
145
155
165
175
6 0
171
161
151
141
131
111
121
51
61
71
101
1
11
21
31
41
10
20
50
60
30
40
70
110
120
100 (High)
140
150
130
170
160
3
13
23
33
43
53
63
73
103 (High)
113
123
133
143
153
163
173
162
2
12
22
32
42
52
62
72
102 (High)
112
122
132
142
152
172
4
14
24
34
44
54
64
74
104 (High)
114
124
134
144
154
164
174
Link Table−3 RH5
5 100
5 100
5 100
5 100
5 100
5 100
5 100
Bad mark
sensor Yes/No
Fan alarm
Camera move
ready
Width adjust ready
Width adjust
interlock
PC board supply
stop
XY−ORG
Safety input origin
stop
(Super high speed)
7.5 all
Guide chuck close
Parts feeder
Loader belt motor
(reverse)
Cam shaft turn
Red LED total
Servo lock release
release/lock
1 block stop
Loading ready
Z
Move ready
Interlock release
SW (front)
Interlock release
SW (rear)
XY interlock
Safety input
intermediate stop
(7.5)
7.5
Insertion chuck
close
(Cutter)
Cutter 2
Unloader belt
motor
Insert
Reference pin
Recognition
(computing)
complete wait flag
Power OFF
Y
Move ready
Recognition cycle
complete
(5.0 all/10)
5.0 all
Insertion pusher
lower limit lock
(Feed lock release)
Cutter 1
Unloader belt
motor (normal turn)
Loading
Unloader
Image scan wait
dummy
SC (safety) input
Z
Origin return ready
X
Move ready
PMC start flag
(5.0)
5.0
Guide pin
intermediate lock
Invert chuck down
PCB
stop/positioning
inching
XY table
Special 1 block stop
input (Usually OFF)
Stop mode
1 block stop
PH error
P WAIT STOCK
y
Origin return ready
Camera move
interlock
x
Origin return ready
Pulse motor
forward limit
Image scan
complete
2.5/7.5 all)
2.5/10
Insertion chuck
upper limit lock
Invert chuck swivel
Transfer cylinder
PC board push−in
Loader
Intermediate re−
acceleration timing
input
4
Inching stop position
1
Operation monitor
signal
P791 fan motor
alarm
Loader original
position
Z interlock
(Host)
PC board unloading
complete
Z axis start flag
Cam shaft
Start/stop flag
(Low/super high
speed 2)
Low speed
Insertion pusher
upper limit lock
Invert chuck close
feed select
Cam shaft special
stop input
Thermal ON
Invert unit original
position
LORG
Loader origin
SEMI
START READY
AUTO
START READY
MORG
Machine origin
Y interlock
Loading complete
Y axis start flag
(Middle/super high
speed 2)
Middle speed
Component invert
Cam interlock
chuck open/close
Arm swing
Edge positioning
Recognition camera
origin return
X/Y/Z axis data
shift timing
Recognition
camera move
PC board
positioning
Rail down
Transfer chuck
open
Head swivel lock
High speed
MEND flag
Loading in
progress
X axis start flag
X interlock
Emergency stop
Parts exhaust card
detection
Preparation
information
Operation,
status
information
For monitor
Sub−control
panel LED
For controlling
cam shaft of
RH5
PCB exists at
recognition position
PCB exists at
insertion position
PCB exists at
unloader exit
PCB exists at
unloader entrance
Advance parts
exhaust warning
detection
Error flag L
Error flag H
Cam shaft
operated flag
PC board punched
out/supply
Width adjust
Image scan wait
flag
2
Flag in operation: XY interlock, Flag at start up: XY READY
SEQ o MAIN
8.8 Monitoring I/O Signals
SERVICE MANUAL
RH5
8.8−13
DA3SEC−85−520−A0
ADDRESS LABEL
BLK DEV
7bit 6bit 5bit 4bit 3bit 2bit
1 bit 0 bit COMMENT
7013 0
7013 1
7013 2
7013 3
7013 4
7013 5
7013 6
7013 7
7013 8
7013 9
7013 A
7013 B
7013 C
7013 D
7013 E
7013 F
Error total
207
217 *
227
237
247
257
267 **2
277
307
317 W. adjust
327
337
347
367 W . adjust
377
216 *
226
236
246
256
266
276
306
316
326
336
346
356
366
376
205
215 *
225
235
245
255
265
275
305
315
325
335
345
355
365
375
206
200
371
361
351
341
331
31 1 *1
321
251
261
271
301
201
211
221
231
241 .*
210 *
220 *
250
260
230
240 *
270
310
320
300
340
350
330
370
360
203
213 *
223
233 Alpine
243
253
263
273
303
313 *1
323
333
343
353
363
373
362
202
212 *
222
232
242
252
262
272
302
312
322
332
342
352
372
204
214 *
224
234
244
254
264
274
304
314 *1
324
334
344
354
364
374
Link Table−4 RH5
5 200
5 200
5 200
5 200
5 200
5 200
5 200
5 200
5 300
5 300
5 300
5 300
5 300
5 300
5 300
5 300
Rail down error
PCB SET error
X axis operation
time over
Transfer cylinder
forward error
Arm down error
Error total 1
Clamp error
Loading ready
error
Reference pin
motor is not OFF.
Servo lock is not
engaged.
Loader belt
motor is turning.
Improper anvil
direction
W. adjust XY
motor is not OFF
Feed operation
error
Backup reverse
error
Transfer cylinder
reverse error
Guide pin recognition
lock error
Servo lock is
not engaged.
Feeder operating
XY interlock is
ON.
Servo release
error
Rail up error
Cam shaft
rotation error
All distortion
OFF
Insertion error
Loader rail is not
at upper limit.
Edge positioning
ON error
Forward limit
signal is sent.
Transfer cylinder
has not returned.
Error occurred
Head anvil swivel
lock error
XY axis is not at
origin.
Clamp detection
is not ON.
Forward limit
signal is sent.
Out of machine
origin
Invert unit is not
at upper limit.
Transfer
system
error
Handle is
engaged.
Start ready
Head rotation,
insert start
condition error
Improper cam
shaft angle
XY table is not
at origin.
Invert chuck is
not open.
Invert error
Arm up error
Error total 2
Reference pin
motor is not ON.
Transfer
system
error
Parts exhaust
**1
XY−ORG error
Feed lock error
end terminal
detection
Y axis operation
time over
Loader rail is not
at upper limit.
357
PC board exists at
entrance or exit
Invert operation in
progress
Invert operation in
progress
PC board exists at
loader entrance.
Servo lock is
not engaged.
Transfer arm has
not returned.
Transfer cylinder
has not returned.
Servo lock is
not engaged.
Transfer arm has
not returned.
Feeder has not
returned.
Transfer arm has
not returned.
Error occurred
Insert chuck upper
limit is not locked.
Unloader rail is
not at upper limit.
Edge positioning
OFF error
Distortion detection
disconnection error
Out of machine
origin
Out of machine
origin
Out of machine
origin
Invert unit swivel
has not returned.
Brake is released.
Rail is not at
upper limit.
*1 unloader
Loading in
progress
Insert pusher upper
limit not locked
Loader rail is not
at upper limit.
Guide pin middle
is not locked
Cutter 1/2 output is
ON.
*1
*1
*1
XY origin return
XY move ready
condition error
Z origin return
Z move ready
condition error
Loading ready
condition error
Loading ready
condition error
PMC camera
ready move
condition error
Width adjust
condition error
Start ready
Z origin return
Z move ready
Feeder output is
ON.
PCB overload has
not detected.
Error flag (L)
Error flag (H)
Error flag
(L. OLD)
Error flag
(H. OLD)
Error flag
(L. one shot)
Error flag
(H. one shot)
**1
Z axis operation
time over
Rail is not at
upper limit.
Cutter 1/2 has not
returned
UnloaderUnloader
Head swivel lock
is not engaged.
W. adjust XY
motor is not OFF
Servo lock is not
engaged
Note 3
**1: When this command is ON, the main specially is OFF.. *: Can be recovered by OP−START. **2: Error total 2 not output error MEND..
**3: XY origin return, move ready condition error.
SEQ o MAIN