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SERVICE MANUAL RH5 3 DA3SEC−02−020−B0 5.10 Insertion Head T ransfer Chuck Claw/Rubber Replacement/Adjustment ...... 5.10−1 5.1 1 Insertion Head Center Position Check and Adjustment 5.1 1−1 .......... 5.12 Insertion Head …

RH5

SERVICE MANUAL

DA3SEC−02−020−B0

3. INSTALLATION 3.0−2.................................

3.1 Outline of Installation 3.1−1.........................................

3.1.1 Environmental Requirements 3.1−2...........................................

3.1.2 Transport 3.1−2............................................................

3.1.3 Installation 3.1−4...........................................................

3.1.4 Safeguards and Warning Lamps 3.1−5........................................

3.1.5 Connecting the Air Supply 3.1−6.............................................

3.2 Connecting the Power Supply 3.2−1.................................

3.2.1 Connecting the Cables 3.2−1................................................

3.2.2 Connecting Procedures 3.2−2...............................................

4. INSPECTION 4.0−2..................................

4.1 Inspection Check List 4.1−1........................................

4.1.1 XY Table 4.1−2............................................................

4.1.2 Loader/Unloader 4.1−3.....................................................

4.1.3 Insertion Head Unit 4.1−4...................................................

4.1.4 Insertion Drive Unit 4.1−5...................................................

4.1.5 Transfer Chuck 4.1−6.......................................................

4.1.6 Insertion Chuck 4.1−7......................................................

4.1.7 Tape Feed Unit 4.1−8.......................................................

4.1.8 Cutter 4.1−10...............................................................

4.1.9 Component Feeder 4.1−11...................................................

4.1.10 Anvil Unit (Top) 4.1−12......................................................

4.1.11 Anvil Unit (Bottom) 4.1−13...................................................

4.1.12 Cut Waste Bottle and Tape Waste Receptacle 4.1−14...........................

4.1.13 Exhaust Cleaner 4.1−15....................................................

4.1.14 MR Unit 4.1−16............................................................

4.1.15 Vacuum Pump 4.1−16......................................................

4.1.16 Main Controller 4.1−17......................................................

6. MAINTENANCE GUIDE

(MECHANICAL) 5.0−2.............................

1.1 XY Table Positioner and Guide Rail Check and Adjustment 5.1−1.......

5.2 X−Y Table Motor Replacement 5.2−1................................

5.3 X−Y Table Origin and Over Limit Check and Adjustment 5.3−1..........

5.4 Loader/Unloader Belt Replacement and Adjustment 5.4−1.............

5.5 Insertion Head Guide Parallelism Check and Adjustment 5.5−1.........

5.6 Insertion Head Guide Parallelism Check and Adjustment 5.6−1.........

5.7 Insertion Head Insertion Pusher Perpendicularity/Height Check/Adjustment . . .

5.7−1

5.8 Insertion Head Insertion Chuck 90G Swing Check and Adjustment 5.8−1.

5.9 Insertion Head Insertion Chuck 90G Swing Check and Adjustment 5.9−1.

SERVICE MANUAL

RH5

DA3SEC−02−020−B0

5.10 Insertion Head Transfer Chuck Claw/Rubber Replacement/Adjustment ......

5.10−1

5.11 Insertion Head Center Position Check and Adjustment 5.11−1..........

5.12 Insertion Head Chuck Opening/Closing Timing Check/Adjustment 5.12−1

5.13 Insertion Head Insertion Chuck Height Check and Adjustment 5.13−1....

5.14 Insertion Head Insertion Chuck Claws/Rubber Replacement/Adjustment .....

5.14−1

5.15 Lead Cutter and Tape Cutter Replacement and Adjustment 5.15−1......

5.16 Replacing Anvil Distortion Gauge 5.16−1.............................

5.17 Anvil Insertion Detection Amplifier Check 5.17−1......................

5.18 Anvil Cutter Blade Replacement and Adjustment 5.18−1...............

5.19 Anvil Parallelism Check and Adjustment 5.19−1.......................

5.20 Anvil Lower Clinch Stroke Check and Adjustment 5.20−1...............

5.21 Selector Unit Lead Guide Pin Replacement 5.21−1....................

5.22 Selector Unit Selector Rod Replacement 5.22−1......................

5.23 Selector Unit Guide Pin Parallelism Check and Adjustment 5.23−1......

5.24 Selector Unit Guide Pin Height Adjustment 5.24−1....................

Adjusting clearance 5.24−3..............................................

5.25 Feeder Carriage Origin Position Check and Adjustment 5.25−1.........

Origin position check 5.25−1............................................

Origin position adjustment (When deviation is 1.0 mm or less.) 5.25−1........

5.26 Feeder Unit Feed Pitch and Position Check and Adjustment 5.26−1.....

Feed pitch check 5.26−1................................................

Feeder carriage position adjustment 5.26−2...............................

Adjusting feed pitch (Cam feed adjustment) 5.26−2.........................

Adjusting feed (Cylinder feed) 5.26−3.....................................

Replacing/adjusting feed spring 5.26−4...................................

5.27 Feeder Component Sensor and Component Exhaust Sensor Settings .......

5.27−1

5.27.1 Part name 5.27−1..........................................................

5.27.2 Setting methods 5.27−1.....................................................

5.28 Main Drive Unit Timing Belt Replacement and Adjustment 5.28−1.......

Timing belt replacement 5.28−1..........................................

Adjusting belt tension 5.28−2............................................

5.29 Checking and Replacing Main Drive Unit and Top/Bottom Timing 5.29−1.

Timing check 5.29−1...................................................

Timing adjustment 5.29−1...............................................

Top and bottom timing check 5.29−2......................................

Top and bottom timing adjustment 5.29−2.................................

5.30 Anvil Height Check/Adjustment during Rising 5.30−1..................

Anvil height check during rising 5.30−1....................................

RH5

SERVICE MANUAL

DA3SEC−02−020−B0

When anvil too high: 5.30−2.............................................

When anvil position is low: 5.30−2........................................

5.31 Recognition Camera Lens Lamp Replacement and Adjustment 5.31−1...

Camera replacement 5.31−1............................................

Acrylic plate replacement 5.31−2.........................................

5.32 Setting Offset Values 5.32−1........................................

Preparations 5.32−1....................................................

Creating NC data 5.32−1................................................

Initial setting of individual machine data 5.32−3.............................

When using a customer’s board 5.32−3...................................

Camera installation 5.32−4..............................................

Camera position adjustment 5.32−5......................................

Automatic camera measuring

(X direction) 5.32−8.............................................................

Supplemental remarks 5.32−9...........................................

Automatic camera offset measuring (Y direction) 5.32−10.....................

Checking Recognition Operation 5.32−12..................................

5.33 Lead Cutter and Tape Cutter Stroke Adjustment 5.33−1................

Cam drive (Stroke adjustment of cutter 2) 5.33−2...........................

Cam drive (Cutting check) 5.33−2........................................

Cylinder drive adjustment 5.33−3........................................

Cylinder drive adjustment (If components are not cut properly:) 5.33−3........

5.34 Axis Height Check and Adjustment 5.34−1...........................

Tape waste check 5.34−1...............................................

Adjusting Z axis height (Raising the Z axis) 5.34−2.........................

Adjusting Z axis height (Lowering the Z axis) 5.34−3........................

5.35 Mechanical Valve Replacement and Adjustment 5.35−1................

Replacing mechanical valve 5.35−1......................................

Adjusting mechanical valve 5.35−1.......................................

5.36 Y Lock Cylinder Replacement and Adjustment 5.36−1.................

Replacing/adjusting Y lock cylinder 5.36−1................................

5.37 Using the Digital Sequence Timer 5.37−1............................

5.37.1 Preparation 5.37−1.........................................................

5.37.2 Procedure 5.37−2..........................................................

5.38 Backlight Replacement on Main Control Panel 5.38−1.................

Replacing backlight 5.38−1..............................................

6. MAINTENANCE PRECISION CHECK 6.0−2.............

7.1 Checking Maintenance Precision 6.1−1..............................

7. MAINTENANCE GUIDE

(CONTROL) 7.0−2.................................

7.1 NC Unit Adjustment 7.1−1..........................................

7.1.1 Table Signal Connection Check 7.1−1.........................................

7.1.2 AC Servomotor Drivers Adjustment 7.1−2.....................................