RS-1R使用说明书.pdf - 第10页

第 2 章生产 ·································································································· 2-1 2-1 流程图 ···································································································…

为了安全使用机器

第 1 部基本篇 ······························································································ 1-1

第 1 章装置概要 ···························································································· 1-1

1-1 本装置概要 ···································································································· 1-1

1-1-1 前言 ·············································································································· 1-1

1-1-2 特长 ·············································································································· 1-2

1-1-3 特性 ·············································································································· 1-4

1-1-4 系统构成 ········································································································ 1-5

1-1-5 缩写的说明 ····································································································· 1-7

1-1-6 本装置的构成 ·································································································· 1-8

1-2 本装置的构造 ······························································································· 1-10

1-2-1 基板传送部分的构造 ······················································································· 1-10

1-2-2 元件供给部分的构成 ························································································ 1-11

1-2-3 Head 单元的构成···························································································· 1-14

1-2-4 ATC 单元（Auto Tool Changer）的构成 ······························································ 1-17

1-2-5 图像识别装置（VCS）的构造 ··········································································· 1-21

1-3 机械规格 ····································································································· 1-22

1-3-1 机械尺寸与重量 ····························································································· 1-22

1-3-2 贴片精度 ······································································································ 1-23

1-3-3 其他 ············································································································ 1-29

1-3-4 X, Y, Z, ZA, θ 轴的说明 ···················································································· 1-30

1-4 电气规格 ····································································································· 1-31

1-4-1 与外部装置的接口 ·························································································· 1-32

1-5 对象元件及元件包装方式 ················································································ 1-35

1-6 印刷基板规格 ······························································································· 1-44

1-7 定心系统 ····································································································· 1-48

1-8 基本操作 ····································································································· 1-53

1-8-1 画面构成示例 ································································································ 1-53

1-8-2 显示装置及输入装置 ······················································································· 1-54

1-8-3 操作方法 ······································································································ 1-56

1-8-4 菜单、功能按钮 ····························································································· 1-61

1-8-5 简易事项显示画面 ·························································································· 1-72

1-9 文件的操作 ·································································································· 1-74

1-9-1 新建 ············································································································ 1-74

1-9-2 打开（读入文件） ·························································································· 1-74

1-9-3 保存 ············································································································ 1-75

1-9-4 另存为 ········································································································· 1-75

1-9-5 文本文件输出 ································································································ 1-77

1-9-6 设备信息的取得和保存 ···················································································· 1-80

1-9-7 保存图像数据 ································································································ 1-89

1-9-8 生产程序初始文件夹 ······················································································· 1-90

1-9-9 文件管理 ······································································································ 1-91

1-9-10 硬件安全拆卸 ······························································································ 1-92

1-10 C 盘的更新操作 ··························································································· 1-93

第 2 章生产 ·································································································· 2-1

2-1 流程图 ······································································································· 2-1

2-2 概要 ·········································································································· 2-2

2-2-1 生产模式 ···································································································· 2-2

2-2-2 生产流程 ···································································································· 2-3

2-2-3 生产主菜单的构成 ························································································ 2-4

2-3 设备的启动和退出 ························································································ 2-5

2-3-1 设备的启动 ································································································· 2-5

2-3-2 设备的退出方法 ··························································································· 2-7

2-3-3 停电对策 ···································································································· 2-8

2-3-4 接通电源时吸嘴安装异常 ············································································· 2-10

2-3-5 事件画面 ·································································································· 2-13

2-4 预热 ········································································································ 2-14

2-4-1 初始画面 ·································································································· 2-14

2-4-2 条件设置 ·································································································· 2-15

2-4-3 运行内容 ·································································································· 2-16

2-5 通过模式 ·································································································· 2-17

2-6 文件操作 ·································································································· 2-20

2-6-1 打开（读入文件） ······················································································ 2-20

2-6-2 保存 ········································································································ 2-21

2-6-3 另存为 ····································································································· 2-21

2-7 生产准备 ·································································································· 2-22

2-7-1 设置基板 ·································································································· 2-22

2-7-2 元件供应部分的准备 ··················································································· 2-29

2-7-3 ATC 的准备 ······························································································ 2-31

2-8 生产画面 ·································································································· 2-33

2-8-1 生产画面的启动 ························································································· 2-33

2-8-2 生产条件画面 ···························································································· 2-34

2-8-3 生产开始 ·································································································· 2-39

2-9 生产管理信息（窗口） ················································································ 2-52

2-9-1 生产管理信息 ···························································································· 2-52

2-9-2 生产管理信息的管理 ··················································································· 2-60

2-10 确认电动式供料器 ······················································································ 2-61

2-10-1 电动式供料器确认画面 ················································································ 2-61

2-11 生产程序 ·································································································· 2-65

2-11-1 设置元件数 ······························································································· 2-65

2-11-2 编辑数据 ·································································································· 2-67

2-11-3 检查生产程序 ···························································································· 2-74

2-11-4 重试列表 ·································································································· 2-76

2-12 生产辅助 ·································································································· 2-92

2-12-1 支援准备 ·································································································· 2-92

2-12-2 确认贴片点 ······························································································ 2-107

2-12-3 验证检查（选购项） ·················································································· 2-110

2-12-4 通用图像元件方向检查 ··············································································· 2-116

2-12-5 检测激光高度 ··························································································· 2-123

2-12-6 清除吸取位置补正 ····················································································· 2-129

2-13 工具 ······································································································· 2-130

2-13-1 操作选项 ································································································· 2-130

2-13-2 显示项目设置 ··························································································· 2-130

2-14 生产时的各项处理 ····················································································· 2-132

2-14-1 ZA 轴 3mm 高度的动作条件 ········································································ 2-132

2-14-2 继续返回原点 ··························································································· 2-133

2-14-3 继续生产 ································································································· 2-134

2-14-4 归还吸嘴 ································································································· 2-142

2-14-5 设备信息的取得 ························································································ 2-144

2-14-6 摄像机跟踪贴片位置 ·················································································· 2-146

2-14-7 摄像机跟踪吸取位置 ·················································································· 2-147

2-15 生产时的错误处理/暂停 ·············································································· 2-149

2-15-1 发生错误 ································································································· 2-149

2-15-2 无元件 ···································································································· 2-153

2-15-3 标记识别错误 ··························································································· 2-157

2-15-4 打开安全盖（安全罩） ··············································································· 2-159

2-15-5 供料器台架下降 ························································································ 2-160

2-15-6 供料器的插拔 ··························································································· 2-161

2-15-7 送料器浮动检测 ························································································ 2-161

2-15-8 保护元件 ································································································· 2-162

2-15-9 暂停时的无元件补满功能 ············································································ 2-164

2-15-10 生产开始时的检查 ····················································································· 2-165

2-15-11 循环停止 ································································································· 2-166

2-15-12 供料器插拔模式 ························································································ 2-167

2-16 FCS（选购项） ························································································ 2-167

2-17 不间断操作(选购项) ··················································································· 2-168

2-17-1 数据制作步骤 ··························································································· 2-168

2-17-2 机器动作模式的变更 ·················································································· 2-170

2-17-3 生产动作 ································································································· 2-171

2-18 MTC (TR-6D)、MTS (TR-5D)、DTS 的不间断操作功能 ····································· 2-177

2-18-1 机器动作模式的变更 ·················································································· 2-177

2-18-2 生产动作 ································································································· 2-178

第 3 章维护 ·································································································· 3-1

3-1 日常检查项目一览 ··························································································· 3-1

3-1-1 气压、排水瓶 ·································································································· 3-3

3-1-2 真空压力 ········································································································ 3-4

3-1-3 管道及接头 ····································································································· 3-5

3-1-4 各单元气缸 ····································································································· 3-5

3-1-5 空气过滤器（LNC120-8 Head） ········································································· 3-6

3-1-6 传送带 ··········································································································· 3-7

3-1-7 传送滑轮 ········································································································ 3-8

3-1-8 支撑板 ··········································································································· 3-8

3-1-9 垃圾箱 ··········································································································· 3-8

3-1-10 空气过滤器（统一更换台车） ··········································································· 3-9

3-1-11 吸嘴 ·········································································································· 3-10

3-2 清扫 ··········································································································· 3-11

3-2-1 XY 轴直动单元 ································································································ 3-11

3-2-2 各种传送传感器 ····························································································· 3-12

3-2-3 CAL 块 ········································································································· 3-13

3-2-4 激光校准传感器 ····························································································· 3-14

3-2-5 高度测量装置(HMS) ······················································································· 3-15

3-2-6 吸嘴 ············································································································ 3-16

3-2-7 吸嘴外圈 ······································································································ 3-18

3-2-8 ATC 单元 ······································································································ 3-19

3-2-9 供料器台架 ··································································································· 3-19

3-2-10 统一更换台车 ······························································································ 3-20

3-2-11 台架升降机 ································································································· 3-20

3-2-12 OCC（偏光滤光片） ····················································································· 3-21