RS-1R使用说明书.pdf - 第11页
2- 14 -2 继续返回原点 ··························································································· 2- 133 2- 14 -3 继续生产 ···························································································…
第 2 章 生产 ·································································································· 2-1
2-1 流程图 ······································································································· 2-1
2-2 概要 ·········································································································· 2-2
2-2-1 生产模式 ···································································································· 2-2
2-2-2 生产流程 ···································································································· 2-3
2-2-3 生产主菜单的构成 ························································································ 2-4
2-3 设备的启动和退出 ························································································ 2-5
2-3-1 设备的启动 ································································································· 2-5
2-3-2 设备的退出方法 ··························································································· 2-7
2-3-3 停电对策 ···································································································· 2-8
2-3-4 接通电源时吸嘴安装异常 ············································································· 2-10
2-3-5 事件画面 ·································································································· 2-13
2-4 预热 ········································································································ 2-14
2-4-1 初始画面 ·································································································· 2-14
2-4-2 条件设置 ·································································································· 2-15
2-4-3 运行内容 ·································································································· 2-16
2-5 通过模式 ·································································································· 2-17
2-6 文件操作 ·································································································· 2-20
2-6-1 打开（读入文件） ······················································································ 2-20
2-6-2 保存 ········································································································ 2-21
2-6-3 另存为 ····································································································· 2-21
2-7 生产准备 ·································································································· 2-22
2-7-1 设置基板 ·································································································· 2-22
2-7-2 元件供应部分的准备 ··················································································· 2-29
2-7-3 ATC 的准备 ······························································································ 2-31
2-8 生产画面 ·································································································· 2-33
2-8-1 生产画面的启动 ························································································· 2-33
2-8-2 生产条件画面 ···························································································· 2-34
2-8-3 生产开始 ·································································································· 2-39
2-9 生产管理信息（窗口） ················································································ 2-52
2-9-1 生产管理信息 ···························································································· 2-52
2-9-2 生产管理信息的管理 ··················································································· 2-60
2-10 确认电动式供料器 ······················································································ 2-61
2-10-1 电动式供料器确认画面 ················································································ 2-61
2-11 生产程序 ·································································································· 2-65
2-11-1 设置元件数 ······························································································· 2-65
2-11-2 编辑数据 ·································································································· 2-67
2-11-3 检查生产程序 ···························································································· 2-74
2-11-4 重试列表 ·································································································· 2-76
2-12 生产辅助 ·································································································· 2-92
2-12-1 支援准备 ·································································································· 2-92
2-12-2 确认贴片点 ······························································································ 2-107
2-12-3 验证检查（选购项） ·················································································· 2-110
2-12-4 通用图像元件方向检查 ··············································································· 2-116
2-12-5 检测激光高度 ··························································································· 2-123
2-12-6 清除吸取位置补正 ····················································································· 2-129
2-13 工具 ······································································································· 2-130
2-13-1 操作选项 ································································································· 2-130
2-13-2 显示项目设置 ··························································································· 2-130
2-14 生产时的各项处理 ····················································································· 2-132
2-14-1 ZA 轴 3mm 高度的动作条件 ········································································ 2-132
2-14-2 继续返回原点 ··························································································· 2-133
2-14-3 继续生产 ································································································· 2-134
2-14-4 归还吸嘴 ································································································· 2-142
2-14-5 设备信息的取得 ························································································ 2-144
2-14-6 摄像机跟踪贴片位置 ·················································································· 2-146
2-14-7 摄像机跟踪吸取位置 ·················································································· 2-147
2-15 生产时的错误处理/暂停 ·············································································· 2-149
2-15-1 发生错误 ································································································· 2-149
2-15-2 无元件 ···································································································· 2-153
2-15-3 标记识别错误 ··························································································· 2-157
2-15-4 打开安全盖（安全罩） ··············································································· 2-159
2-15-5 供料器台架下降 ························································································ 2-160
2-15-6 供料器的插拔 ··························································································· 2-161
2-15-7 送料器浮动检测 ························································································ 2-161
2-15-8 保护元件 ································································································· 2-162
2-15-9 暂停时的无元件补满功能 ············································································ 2-164
2-15-10 生产开始时的检查 ····················································································· 2-165
2-15-11 循环停止 ································································································· 2-166
2-15-12 供料器插拔模式 ························································································ 2-167
2-16 FCS（选购项） ························································································ 2-167
2-17 不间断操作(选购项) ··················································································· 2-168
2-17-1 数据制作步骤 ··························································································· 2-168
2-17-2 机器动作模式的变更 ·················································································· 2-170
2-17-3 生产动作 ································································································· 2-171
2-18 MTC (TR-6D)、MTS (TR-5D)、DTS 的不间断操作功能 ····································· 2-177
2-18-1 机器动作模式的变更 ·················································································· 2-177
2-18-2 生产动作 ································································································· 2-178
第 3 章 维护 ·································································································· 3-1
3-1 日常检查项目一览 ··························································································· 3-1
3-1-1 气压、排水瓶 ·································································································· 3-3
3-1-2 真空压力 ········································································································ 3-4
3-1-3 管道及接头 ····································································································· 3-5
3-1-4 各单元气缸 ····································································································· 3-5
3-1-5 空气过滤器（LNC120-8 Head） ········································································· 3-6
3-1-6 传送带 ··········································································································· 3-7
3-1-7 传送滑轮 ········································································································ 3-8
3-1-8 支撑板 ··········································································································· 3-8
3-1-9 垃圾箱 ··········································································································· 3-8
3-1-10 空气过滤器（统一更换台车） ··········································································· 3-9
3-1-11 吸嘴 ·········································································································· 3-10
3-2 清扫 ··········································································································· 3-11
3-2-1 XY 轴直动单元 ································································································ 3-11
3-2-2 各种传送传感器 ····························································································· 3-12
3-2-3 CAL 块 ········································································································· 3-13
3-2-4 激光校准传感器 ····························································································· 3-14
3-2-5 高度测量装置(HMS) ······················································································· 3-15
3-2-6 吸嘴 ············································································································ 3-16
3-2-7 吸嘴外圈 ······································································································ 3-18
3-2-8 ATC 单元 ······································································································ 3-19
3-2-9 供料器台架 ··································································································· 3-19
3-2-10 统一更换台车 ······························································································ 3-20
3-2-11 台架升降机 ································································································· 3-20
3-2-12 OCC（偏光滤光片） ····················································································· 3-21
3-2-13 VCS 单元 ···································································································· 3-22
3-2-14 风扇马达过滤器 ··························································································· 3-23
3-2-15 切带刀刃 ···································································································· 3-24
3-2-16 负载控制单元(选购项) ··················································································· 3-25
3-2-17 CVS（选购项） ···························································································· 3-25
3-2-18 共面性传感器(选购项) ··················································································· 3-26
3-3 注油 ··········································································································· 3-27
3-3-1 XY 轴直动单元 ······························································································· 3-27
3-3-2 X/Y 轴滚珠丝杠 ······························································································ 3-28
3-3-3 传送螺旋轴 ··································································································· 3-29
3-3-4 传送导轴 ······································································································ 3-29
3-3-5 驱动轴 ········································································································· 3-29
3-3-6 滚珠丝杠和花键轴 ·························································································· 3-30
3-3-7 支撑台 ········································································································· 3-31
3-3-8 统一更换台车 ································································································ 3-32
3-3-9 台架升降机 ··································································································· 3-32
3-3-10 传送停止挡块 ······························································································ 3-33
3-4 消耗品列表 ·································································································· 3-34
3-5 推荐定期更换部件 ························································································· 3-36
3-6 使用润滑油、油 ···························································································· 3-36
3-7 定期更换零件更换方法 ··················································································· 3-37
3-7-1 切带单元的更换 ····························································································· 3-37
3-7-2 真空泵零件的更换 ·························································································· 3-37
3-7-3 手写笔与长挂钩的更换 ···················································································· 3-37
第 4 章 制作生产程序 ······················································································ 4-1
4-1 流程图 ·········································································································· 4-1
4-2 环境设置 ······································································································· 4-2
4-2-1 用户组 ··········································································································· 4-2
4-2-2 显示语言设置 ·································································································· 4-4
4-2-3 调整日期和时间 ······························································································· 4-5
4-3 制作生产程序 ································································································· 4-6
4-3-1 启动生产程序编辑 ···························································································· 4-6
4-3-2 生产程序的制作步骤 ························································································· 4-7
4-3-3 基板数据 ········································································································ 4-7
4-3-4 贴片数据 ······································································································ 4-35
4-3-5 元件数据 ······································································································ 4-44
4-3-6 吸取数据 ····································································································· 4-118
4-3-7 数据完成状态 ······························································································· 4-126
4-3-8 数据一致性检查 ···························································································· 4-127
4-4 优化 ·········································································································· 4-128
4-4-1 设置优化条件 ······························································································· 4-128
4-4-2 执行优化 ····································································································· 4-140
4-5 其他功能 ···································································································· 4-149
4-5-1 编辑 ··········································································································· 4-149
4-5-2 工具 ··········································································································· 4-165
4-5-3 列表画面的功能 ···························································································· 4-174
4-5-4 示教 ··········································································································· 4-177
4-5-5 环境设置 ····································································································· 4-202
4-5-6 机器操作 ····································································································· 4-204
4-5-7 测量、检查 ·································································································· 4-229
4-6 文本文件输出 ······························································································ 4-283