JM-50使用说明书.pdf - 第9页

第 2 章生产 ················································································ 2-1 2- 1 流程图 ·········································································································· 2-1 2- 2 概…

为了安全使用机器

第1 部基本篇　　　　　　　　　　　　　　　　　　　　　　　　　　　　

第1 章装置概要 ·········································································· 1-1

1-1 本装置概要 ···································································································· 1-1

1-1-1 前言 ···········································································································1-1

1-1-2 特长 ···········································································································1-2

1-1-3 特性 ···········································································································1-4

1-1-4 系统构成 ·····································································································1-6

1-1-5 缩写的说明 ··································································································1-8

1-1-6 本装置的构成 ·······························································································1-9

1-2 本装置的构造 ······························································································· 1-11

1-2-1 基板传送部分的构造 ···················································································· 1-11

1-2-2 元件供给部分的构成 ···················································································· 1-12

1-2-3 Head 单元的构成 ························································································· 1-15

1-2-4 R-ATC 单元的构成 ······················································································· 1-18

1-2-5 图像识别装置(3D 传感器)的构成 ····································································· 1-22

1-3 机械规格 ····································································································· 1-23

1-3-1 机械尺寸与重量 ·························································································· 1-23

1-3-2 贴片精度 ··································································································· 1-24

1-3-3 其他 ········································································································· 1-25

1-3-4 X, Y, Z, ZA, θ 轴的说明 ·················································································· 1-26

1-4 电气规格 ····································································································· 1-27

1-4-1 与外部装置的接口 ······················································································· 1-28

1-4-2 电源缆线的连接 ·························································································· 1-30

1-5 对象元件及元件包装方式 ················································································ 1-31

1-6 印刷基板规格 ······························································································· 1-35

1-7 定心系统 ····································································································· 1-39

1-8 基本操作 ····································································································· 1-44

1-8-1 画面构成示例 ····························································································· 1-44

1-8-2 显示装置及输入装置 ···················································································· 1-45

1-8-3 操作方法 ··································································································· 1-47

1-8-4 菜单、功能按钮 ·························································································· 1-52

1-8-5 简易事项显示画面 ······················································································· 1-62

1-9 文件的操作 ·································································································· 1-64

1-9-1 新建 ········································································································· 1-64

1-9-2 打开（读入文件） ······················································································· 1-64

1-9-3 保存 ········································································································· 1-65

1-9-4 另存为 ······································································································ 1-66

1-9-5 文本文件输出 ····························································································· 1-68

1-9-6 设备信息的取得和保存 ················································································· 1-71

1-9-7 保存图像数据 ····························································································· 1-77

1-9-8 生产程序初始文件夹 ···················································································· 1-78

1-9-9 文件管理 ··································································································· 1-79

1-9-10 硬件安全拆卸 ···························································································· 1-80

1-10 C 盘的更新操作 ··························································································· 1-81

第 2 章生产 ················································································ 2-1

2-1 流程图 ·········································································································· 2-1

2-2 概要 ············································································································· 2-2

2-2-1 生产模式 ·····································································································2-2

2-2-2 生产流程 ·····································································································2-3

2-2-3 生产主菜单的构成 ·························································································2-4

2-3 设备的启动和退出 ··························································································· 2-5

2-3-1 设备的启动 ··································································································2-5

2-3-2 设备的退出方法 ····························································································2-7

2-3-3 停电对策 ·····································································································2-8

2-3-4 接通电源时吸嘴安装 ···················································································· 2-10

2-3-5 现象画面 ··································································································· 2-11

2-4 预热 ··········································································································· 2-12

2-4-1 初始画面 ··································································································· 2-12

2-4-2 条件设置 ··································································································· 2-13

2-4-3 运行内容 ··································································································· 2-14

2-5 通过模式 ····································································································· 2-15

2-6 文件操作 ····································································································· 2-18

2-6-1 打开（读入文件） ······················································································· 2-18

2-6-2 保存 ········································································································· 2-19

2-6-3 保存文件 ··································································································· 2-19

2-7 生产准备 ····································································································· 2-20

2-7-1 设置基板 ··································································································· 2-20

2-7-2 元件供应部分的准备 ···················································································· 2-27

2-7-3 ATC 的准备 ································································································

· 2-29

2-7-4 准备多针引脚矫正治具 ················································································· 2-31

2-8 生产画面 ····································································································· 2-32

2-8-1 生产画面的启动 ·························································································· 2-32

2-8-2 生产条件画面 ····························································································· 2-33

2-8-3 生产开始 ··································································································· 2-39

2-9 生产管理信息（窗口） ··················································································· 2-55

2-9-1 生产管理信息 ····························································································· 2-55

2-9-2 生产管理信息的管理 ···················································································· 2-63

2-10 生产程序 ··································································································· 2-64

2-10-1 设置元件数 ······························································································· 2-64

2-10-2 编辑数据 ·································································································· 2-67

2-10-3 检查生产程序 ···························································································· 2-75

2-10-4 重试列表 ·································································································· 2-77

2-11 生产辅助 ··································································································· 2-88

2-11-1 支援准备 ·································································································· 2-88

2-11-2 确认贴片点 ····························································································· 2-100

2-11-3 检测激光高度 ·························································································· 2-104

2-12 工具 ········································································································ 2-112

2-12-1 操作选项 ································································································ 2-112

2-12-2 显示项目设置 ·························································································· 2-112

2-13 生产时的各项处理 ······················································································ 2-114

2-13-1 ZA 轴 16mm 高度的动作条件 ······································································ 2-114

2-13-2 继续返回原点 ·························································································· 2-115

2-13-3 继续生产 ································································································ 2-116

2-13-4 归还吸嘴 ································································································ 2-124

2-13-5 设备信息的取得 ······················································································· 2-126

2-13-6 摄像机跟踪贴片位置 ················································································· 2-128

2-13-7 摄像机跟踪吸取位置 ················································································· 2-129

2-13-8 滑动贴片 ································································································ 2-131

2-14 生产时的错误处理/暂停 ················································································ 2-133

2-14-1 发生错误 ································································································ 2-133

2-14-2 无元件 ··································································································· 2-137

2-14-3 标记识别错误 ·························································································· 2-140

2-14-4 打开安全盖（安全罩） ·············································································· 2-142

2-14-5 供料器台架下降 ······················································································· 2-143

2-14-6 送料器浮动检测 ······················································································· 2-143

2-14-7 保护元件 ································································································ 2-144

2-14-8 暂停时的无元件补满功能 ··········································································· 2-146

2-14-9 贴片基板面高度测量 ················································································· 2-147

2-14-10 生产开始时的检查 ·················································································· 2-154

2-14-11 循环停止 ······························································································ 2-156

2-14-12 带回元件发生错误 ·················································································· 2-156

2-14-13 管脚（引脚）的长度不同(元件用尽) ··························································· 2-157

2-14-14 识别结果显示功能 ·················································································· 2-158

2-14-15 图像识别错误 ························································································ 2-165

2-15 FCS（选购项） ·························································································· 2-171

第 3 章维护 ················································································ 3-1

3-1 日常检查项目一览 ··························································································· 3-1

3-1-1 气压、排水瓶 ······························································································3-3

3-1-2 真空发生器压力 ···························································································3-4

3-1-3 管道及接头 ·································································································3-5

3-1-4 各单元气缸 ·································································································3-5

3-1-5 空气过滤器（LNC120-8 Head） ·····································································3-6

3-1-6 传送带 ·······································································································3-8

3-1-7 传送滑轮，输送辊 ······················································································ 3-10

3-1-8 支撑板 ····································································································· 3-10

3-2 清扫 ··········································································································· 3-11

3-2-1 XY 轴直动单元 ·························································································· 3-11

3-2-2 各种传送传感器 ························································································· 3-12

3-2-3 CAL 块 ···································································································· 3-13

3-2-4 激光校准传感器 ························································································· 3-14

3-2-5 高度测量装置(HMS) ··················································································· 3-15

3-2-6 吸嘴 ········································································································ 3-16

3-2-7 吸嘴外圈 ·································································································· 3-18

3-2-8 ATC 单元 ································································································· 3-19

3-2-9 供料器台架 ······························································································· 3-19

3-2-10 统一更换台车 ···························································································· 3-20

3-2-11 台架升降机 ······························································································· 3-20

3-2-12 OCC（偏光滤光片） ·················································································· 3-21

3-2-13 风扇马达过滤器 ································································

························· 3-22