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Contents – List of Current Pages Safety Guidelines ......................................................(Edition 2.0) 1. About Symbols ....................................................................................…

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About This Manual
Edition 2.0 iv XP-142E System Reference
Contents – List of Current Pages
Safety Guidelines......................................................(Edition 2.0)
1. About Symbols.......................................................................................1
2. Safety Rules for All Machine Types.......................................................2
3. Safety Rules for Individual Machine Types............................................8
XP-1-series Machines..................................................................................................8
4. Safety Labels.......................................................................................10
5. The EMERGENCY STOP Buttons ......................................................16
Part 1 General
1. Machine Overview.................................................(Edition 2.0) ......1-1-1
1.1 Machine Controls.............................................................................................1-1-1
1.2 Touch Screen ..................................................................................................1-1-3
2. Glossary................................................................(Edition 2.0) ......1-2-1
Part 2 Operation
1. Basic Operation.....................................................(Edition 2.0) ......2-1-1
1.1 Starting Up and Shutting Down the Machine...................................................2-1-1
1.1.1 Starting the Machine and Displaying the [Main] Screen..........................2-1-1
1.1.2 Logging Off (without shutting off the power)............................................2-1-3
1.1.3 Shutting Down .........................................................................................2-1-3
1.2 Stopping the Machine in an Emergency..........................................................2-1-3
1.3 Safety Sensor Test Switch...............................................................................2-1-3
1.4 Stopping the Buzzer ........................................................................................2-1-4
2. Settings Prior to Start Production..........................(Edition 2.0) ......2-2-1
2.1 Operation Settings...........................................................................................2-2-1
2.1.1 Production Mode .....................................................................................2-2-2
2.1.2 Operation Mode.......................................................................................2-2-3
2.1.3 Error Handling .........................................................................................2-2-3
2.1.4 Recovery Limit.......................................................................................2-2-4
2.1.5 Production Quantity.................................................................................2-2-4
2.1.6 Number of Completed Panels .................................................................2-2-4
2.1.7 Elegance Value .......................................................................................2-2-5
2.1.8 Stage Mode (Option) ...............................................................................2-2-6
2.1.9 Tape Cutter..............................................................................................2-2-7
2.1.10 Statistical Information ............................................................................2-2-8
2.1.11 Local Verify (Optional)...........................................................................2-2-9
2.1.12 Other Operation Settings.....................................................................2-2-10
2.2 Signal Tower Settings....................................................................................2-2-11
3. Changeover...........................................................(Edition 2.0) ......2-3-1
3.1 Selecting a Production Program......................................................................2-3-1
3.1.1 Selecting a Production Program From the [Production] Screen..............2-3-1
3.1.2 Selecting a Production Program From the [Program] Screen .................2-3-3
3.1.3 Receiving MCS-2 Programs....................................................................2-3-4
Contents – List of Current Pages
Edition 2.0 v XP-142E System Reference
3.2 Retracting the Head.........................................................................................2-3-5
3.3 Adjusting the Conveyor Width .........................................................................2-3-6
3.3.1 Automatic Conveyor Width Start .............................................................2-3-6
3.4 Loading and Unloading Boards .......................................................................2-3-7
3.5 Nozzle Related Operations..............................................................................2-3-8
3.5.1 Nozzle Changes ......................................................................................2-3-8
3.5.2 Nozzle Editor .........................................................................................2-3-10
3.5.3 Nozzle Center Measurement.................................................................2-3-12
3.6 Supply of Tape Parts.....................................................................................2-3-13
3.6.1 Changing an MFU .................................................................................2-3-13
3.6.2 Tape Cutter Manual Operation..............................................................2-3-13
3.6.3 [Feeder Data Info] Screen .....................................................................2-3-14
3.7 Automatic Offsetting of Pickup Position.........................................................2-3-15
3.8 Local Verify Function (Optional) ....................................................................2-3-16
3.9 Inching...........................................................................................................2-3-17
3.9.1 Moving an Axis with the Inching Keys ...................................................2-3-17
3.9.2 Changing the Inching Speed .................................................................2-3-18
3.9.3 Changing the Inching Travel Amount ....................................................2-3-18
4. Starting Production................................................(Edition 2.0) ......2-4-1
4.1 Checking Start Conditions...............................................................................2-4-1
4.2 Automatic Operation........................................................................................2-4-2
4.2.1 Stopping Production After 1 Panel ..........................................................2-4-4
4.2.2 Skipping a Board .....................................................................................2-4-5
4.2.3 Nozzle/Parts Statistical Information.........................................................2-4-8
5. Stopping and Resuming Production......................(Edition 2.0) ......2-5-1
5.1 Cycle Stop and Resuming Production.............................................................2-5-1
5.2 Adding Parts When a Slot Runs Out of Parts..................................................2-5-1
5.3 Mark Editing Function......................................................................................2-5-2
5.3.1 Mark Editing Function Overview..............................................................2-5-2
5.3.2 Mark Editing Function Screen .................................................................2-5-2
5.3.3 Setting the Mark Position.........................................................................2-5-4
5.3.4 Using the Mark Editor Buttons.................................................................2-5-6
5.3.5 Operation of the Machine When Production is Restarted .......................2-5-7
6. Production Information Display.............................(Edition 2.0) ......2-6-1
6.1 Function Overview...........................................................................................2-6-1
6.1.1 Log Registration Steps ............................................................................2-6-2
6.1.2 Log Display Hint ......................................................................................2-6-2
6.2 Screen Operations...........................................................................................2-6-3
6.2.1 Switching Between Screens....................................................................2-6-3
6.2.2 Production Information Display Conditions Setting Screen.....................2-6-4
6.2.3 Log File Selection Screen........................................................................2-6-7
6.2.4 Panel Information Screen........................................................................2-6-9
6.2.5 Machine Status Information Screen ......................................................2-6-11
6.2.6 Feeder Information Screen....................................................................2-6-15
6.2.7 Nozzle Information Screen ....................................................................2-6-18
6.2.8 Error Information Screen .......................................................................2-6-21
7. Data Administration...............................................(Edition 2.0) ......2-7-1
7.1 System Data Backup and Recovery................................................................2-7-1
7.2 Specification Data Administration Function.....................................................2-7-2
7.2.1 File Types Which Are Handled................................................................2-7-2
7.2.2 Opertion Procedure .................................................................................2-7-3
Contents – List of Current Pages
Edition 2.0 vi XP-142E System Reference