KE2010.Instruction Manual.Ver.2.01,Rev.08.pdf - 第10页

i T able of contents CA UTION MATTERS OF CA UTION REGA RDING STA FETY........... Ⅰ Ⅰ Ⅰ Ⅰ CHA PTER 1 GENERA L 1.1 Highlights and Specific ations ........................................................................... …

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Matters of Caution for Safe Use of
KE-2010M/KE-2010L/KE-2010E
DANGER
1. To prevent accidents due to electric shock, do not open the
electrical equipment box while power supply is on.
2. To prevent electric shock, do not operate the machine, with the
grounding line unlinked.
CAUTION
1.
To prevent damage to human bodies, do not operate the
machine, with the safety cover or equipment removed.
2.
To prevent damage to human bodies, make sure that hair,
clothes, etc., will not be caught by the conveyor chain. Also,
keep off gloves.
3.
To prevent damage to human bodies, turn off power supply
during maintenance (greasing, adjustment, and daily
inspection).
4.
To prevent damage to human bodies, use an earth leakage
breaker for the power line.
CAUTION
1.
Windows NT (including the Ethernet communication function) is
adopted as the Operating System of this machine.
If you install on this machine any software not designed for this
machine, we cannot guarantee that the machine functions
properly. if you move, rename or copy a file stored in the
hard disk drive, we cannot guarantee that either.
•
Should the machine not properly due to any operation above,
replace your hard disk drive with new one and your data may
be lost.
CAUTION
1.
A UPS is incorporated into this machine to protect a production
program and any other data at power failure.
To prevent a battery built into the UPS from degrading, do not
leave this machine without turning it on for six months or longer.
•
Only when the main circuit breaker and main switch are set
to ON, this machine is assumed to be turned on.
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Table of contents
CAUTION MATTERS OF CAUTION REGARDING STAFETY........... Ⅰ
ⅠⅠ
Ⅰ
CHAPTER 1 GENERAL
1.1 Highlights and Specifications........................................................................... 1-1
1.1.1 Highlights............................................................................................. 1-1
1.1.2 Centering system................................................................................. 1-2
1.1.3 System configuration........................................................................... 1-9
1.1.4 Mechanical specifications.................................................................... 1-11
1.1.5 Electrical specifications ....................................................................... 1-14
1.1.6 Applicable components and packages................................................ 1-15
1.1.7 Printed circuit board specifications...................................................... 1-17
1.2 Basic Configuration and Parts Identification.................................................... 1-22
1.2.1 Entire system views............................................................................. 1-22
1.2.2 PWB transfer unit: mechanism and parts identification.................... 1-24
1.2.3 Component feeder............................................................................... 1-26
1.2.4 Head-related unit: parts identification ............................................... 1-31
1.2.5 ATC unit (Automatic tool changer): parts identification..................... 1-33
1.2.6 Nozzle.................................................................................................. 1-34
1.2.7 OCC parts identification....................................................................... 1-36
1.3 X, Y, and Z Axes Descriptions......................................................................... 1-37
1.4 Interface With Extenal Devices........................................................................ 1-38
1.5 Installation Check............................................................................................. 1-45
1.6 Checking circuit protector................................................................................ 1-46
CHAPTER 2 DESCRIPTION OF THE OPERATOR CONTROLS
2.1 Function of Keys and Switches........................................................................ 2-1
2.1.1 Keyboard ............................................................................................. 2-1
2.1.2 HOD: Hand-held operating device operation panel.......................... 2-3
2.1.3 Track ball............................................................................................. 2-5
2.1.4 No-fuse breaker................................................................................... 2-6
2.1.5 Main switch.......................................................................................... 2-6
2.1.6 Other push button switches................................................................. 2-7
2.2 Rotary Beacon Tower (Signal Lights).............................................................. 2-10
CHAPTER 3 OPERATION OVERVIEW
3.1 Operation Flow................................................................................................. 3-1
3.1.1 When the machine is used as a standalone machine......................... 3-1
3.1.2 When using the HLC ........................................................................... 3-3
3.2 Turning Power ON........................................................................................... 3-4
3.2.1 Operation sequence from power-on.................................................... 3-4
3.3 Basic Operations.............................................................................................. 3-5
3.3.1 Screen organization............................................................................. 3-5
3.3.2 Selecting a menu................................................................................. 3-7
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3.3.3 Dialog................................................................................................... 3-8
3.3.4 Editing.................................................................................................. 3-10
3.4 Starting up or Terminating the System............................................................. 3-13
3.5 Menu Organization........................................................................................... 3-15
3.5.1 Main Menu........................................................................................... 3-15
3.5.2 Program editing local menu................................................................. 3-15
3.5.2 Program editing local menu................................................................. 3-16
3.5.3 Production local menu ......................................................................... 3-17
3.5.4 Machine setup local menu................................................................... 3-18
3.6 File Operation................................................................................................... 3-19
3.6.1 Create New.......................................................................................... 3-19
3.6.2 Open.................................................................................................... 3-19
3.6.3 Overwrite & Save................................................................................. 3-20
3.6.4 Save As................................................................................................ 3-20
3.6.5 File management................................................................................. 3-21
3.6.6 Default Folder ...................................................................................... 3-22
3.6.7 Setting a Printer and Printing............................................................... 3-22
3.6.8 Saving a control data file...................................................................... 3-27
3.6.9 Saving the machine information .......................................................... 3-29
3.6.10 Saving vision data................................................................................ 3-30
3.6.11 Exit....................................................................................................... 3-30
3.7 Corrective Action for A Power Failure.............................................................. 3-31
3.7.1 Process to be performed when a power failure occurs ....................... 3-31
3.7.2 Recovering process after a power failure occurs
(turning on the machine)...................................................................... 3-33
CHAPTER 4 EDITING THE PROGRAM
4.1 Overview.......................................................................................................... 4-1
4.1.1 Procedure for creating data ................................................................. 4-3
4.1.2 Using the component Database .......................................................... 4-4
4.1.3 Menus and their corresponding guidance messages.......................... 4-5
4.2 File.................................................................................................................... 4-6
4.2.1 Create New.......................................................................................... 4-7
4.2.2 Open.................................................................................................... 4-7
4.2.3 Overwrite & Save................................................................................. 4-9
4.2.4 Save As................................................................................................ 4-9
4.2.5 File Information.................................................................................... 4-11
4.2.6 Print...................................................................................................... 4-11
4.2.7 Environment setting............................................................................. 4-19
4.2.8 Exit....................................................................................................... 4-21
4.3 Editing .............................................................................................................. 4-22
4.3.1 Cut ....................................................................................................... 4-22
4.3.2 Copy..................................................................................................... 4-23
4.3.3 Paste.................................................................................................... 4-24
4.3.4 Insert line ............................................................................................. 4-26
4.3.5 Double line........................................................................................... 4-26
4.3.6 Jump.................................................................................................... 4-26
4.3.7 Search.................................................................................................. 4-26
4.3.8 Search next item.................................................................................. 4-27
4.3.9 Cell copy.............................................................................................. 4-27