KE2010.Instruction Manual.Ver.2.01,Rev.08.pdf - 第1258页

175 ③ If the treatm ent2 does not work , a PCB is br oken or the wiring between the PCBs is bad. 2. Slide plate does not work. ① T here is a possibility that the lock valve of the solenoid valve, that dr ives the slide p…

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tightened up, that the air pipe came off the cylinder, or a wrong air pipe is
connected to the cylinder. Please see the air pipes and make sure that
correct pipes are connected.
⑤
There is a possibility that the connecting part between the shaft of the
slide plate driving cylinder and the slide plate has a problem. It could be
that the nut attached to the tip of the shaft fell off, that the shaft got
chipped or broken, or that the plate got chipped or broken. You need to
have the damaged part repaired or replace it with a new one.
⑥
There is a possibility that the slide plate driving cylinder is broken. Please
stop the air supplying on the machine and see if the slide plate works fine
manually. If the plate does not work smoothly, you need to replace it with
a new one.
⑦
There is a possibility that the slide plate driving solenoid valve is broken. It
could be that the wiring came off the connector part, that a contact pin in
the connector part is broken, that the wiring got cut off, or the solenoid
valve itself is broken. Please examine the wiring and connectors. If any of
them are broken, you need to replace them with new ones..
⑧
If the treatments mentioned above do not work, a PCB is broken or the
wiring between the PCBs is bad.
E610046 “ATC(R) slide plate can not be shut down”
[Cause] ATC slide plate has to be closed when trying to change nozzles but it was open.
The process of closing the slide plate yet the plate did not get closed. This error is
likely to happen when the lock valve of the solenoid valve, which drives the slide
plate remains closed. The following causes are also possible.
①
The air is not being supplied properly.
②
The slide plate that slides left and right to open and close the plate in the ATC
unit does not work properly.
③
The sensor which detects the position of the slide plate is not tuned well or
broken.
[Treatment] Please select [Manual Control] from the menu bar, and then select [Control(C )]
[Other(O)] [ATC Control(A)]. Set ‘Control Unit’ to ‘right ATC’, and select ‘Slide
plate Control(A)’ from the ‘Control Item’ frame’ to open/close the slide plate.
Please perform one of the treatments below according to the result you get.
1. Slide plate works properly.
1.1 The ‘Slide plate OFF sensor’ in the ‘Status’ displaying frame gets ON/OFF.
The speed controller of the Slide plate driving cylinder might be wrung too
much toward its minimum limit. Please loosen the controller.
1.2 The ‘Slide plate OFF sensor’ in the ‘Status’ displaying frame does not get
ON/OFF.
①
There is a possibility that the Slide plate OFF sensor was adjusted to
out of the Cylinder’s movable range. Please re-adjust the sensor to
where it gets ON/OFF.
②
If the treatment1 does not work, there is a possibility that the slide
plate OFF sensor is broken. It could be that the wiring came off the
connector part, that a contact pin in the connector part is broken, that
the wiring got cut off, or that the sensor itself is broken. Please
examine the wiring and connector. If any of them are broken, you
need to replace them with new ones.
175
③
If the treatment2 does not work, a PCB is broken or the wiring
between the PCBs is bad.
2. Slide plate does not work.
①
There is a possibility that the lock valve of the solenoid valve, that drives
the slide plate, is closed. Please make sure that the lock valve of the
solenoid valve is opened all the way.
②
There is a possibility that a nozzle is not installed in the ATC correctly and
that prevent the slide plate from sliding properly. Please see if nozzles are
correctly installed in the ATC.
③
There is a possibility that a component or implement got caught in the
sliding part of the slide plate and that prevents the slide plate from sliding
properly. Please see if there is anything on the slide plate.
④
There is a possibility that the air supplying pipes to the slide plate driving
cylinder have a problem. It could be that the speed controller is fully
tightened up, that the air pipe came off the cylinder, or a wrong air pipe is
connected to the cylinder. Please see the air pipes and make sure that
correct pipes are connected.
⑤
There is a possibility that the connecting part between the shaft of the
slide plate driving cylinder and the slide plate has a problem. It could be
that the nut attached to the tip of the shaft fell off, that the shaft got
chipped or broken, or that the plate got chipped or broken. You need to
have the damaged part repaired or replace it with a new one.
⑥
There is a possibility that the slide plate driving cylinder is broken. Please
stop the air supplying on the machine and see if the slide plate works fine
manually. If the plate does not work smoothly, you need to replace it with
a new one.
⑦
There is a possibility that the slide plate driving solenoid valve is broken. It
could be that the wiring came off the connector part, that a contact pin in
the connector part is broken, that the wiring got cut off, or the solenoid
valve itself is broken. Please examine the wiring and connectors. If any of
them are broken, you need to replace them with new ones..
⑧
If the treatments mentioned above do not work, a PCB is broken or the
wiring between the PCBs is bad.
E610047 “The cylinder to which the nozzle is returned is not appropriate”
[Cause] The ATC position to which a nozzle was requested to return is different from
where the nozzle is originally supposed to back. Some program versions in the
machine may be clashing with each other.
[Treatment] • Please turn off the power supply of your machine and reboot it.
• If the error occurred after the installation or the versionup of the software, you
need to re-install the software.
• If the treatments above do not work, there is a possibility that MPX board(s) in
the machine is broken. You need to replace it(them) with new ones.
E610048 “Head kind is not defined”
[Cause] The head type is not correct. Some program versions in the machine may be
clashing with each other.
[Treatment] • Please turn off the power supply of your machine and reboot it.
• If the error occurred after the installation or the versionup of the software, you
need to re-install the software.
• If the treatments above do not work, there is a possibility that MPX board(s) in
the machine is broken. You need to replace it(them) with new ones.
176
E610049 “Laser sensor might be dirty. Please clean the sensor”
[Cause] A shadow was detected at a position where nothing is supposed to be detected if
no nozzle has been installed and nothing is wrong.
[Treatment] There is a possibility that the window of the laser sensor is dirty. Please clean the
window of the sensor. You can check the dirt of the window with the following
procedures. Select [Manual Control] from the menu bar, and then select
[Control(C)] [Head(H)] [Laser Control(L)]. Select a concerned laser sensor in
‘Control’ unit, and then select ‘Image displaying’ from ‘Control Item’ frame. By
enabling ON, an image data will be shown.
E610050 “An error occurred in Nozzle posture detection”
[Cause] A laser error occurred in the Nozzle posture detection by laser prior to a nozzle
change.
[Treatment] There is a possibility that the laser recognition unit has a problem. You can check
the abnormality of the unit with the following procedures. Select [Manual Control]
from the menu bar, and then select [Control(C)] [Head(H)] [Laser Control(L)].
Select a concerned laser sensor in ‘Control’ unit, and then select ‘Image
displaying’ from ‘Control Item’ frame. By enabling ON, an image data will be
shown. If the data image does not appear at this point, please turn off the power
supply of your machine and try again. If the data image still does not get
displayed after the retry, there is a possibility that the MCM board in the laser
sensor is not installed properly or that the sensor itself is broken. Please turn off
the power supply and examine the installation status of the MCM board in the
sensor.
E610051 “The nozzle can not be returned since its posture is abnormal”
[Cause] Nozzle returning got discontinued since a posture of the nozzle exceeded the
permissive value during the Nozzle posture checking by laser prior to a nozzle
change.
[Treatment] Please take the nozzle off manually. Please examine the installation status of a
nozzle installed on the head to find a cause of the error. Treatments to take vary,
depending on whether nozzles are set in the ATC properly or not.
1. If a nozzle rotated against its installation angle to ATC.
There is a possibility that the nozzle rotated during the production. The nozzle
might be rotated manually when the production stopped temporary.
Nozzle rotate every once in a while when a production is done for a long time
(over a week) without changing any nozzles.
If the nozzle rotation occurs during a few-hour production, there is a possibility
that the nozzle is abnormal. You need to replace the nozzle with a new one. If
the error occurs regardless the nozzle types, you need to replace a clamp part
with a new one since it may be worn away.
2. If a nozzle did not rotate against its installation angle to ATC.
①
The nozzle shape is abnormal. Please examine if the green plastic part is
chipped or not. Also, please see if there is anything attached to the
nozzle.
②
If the installation angle is slanting to a certain side, there is a possibility
that the laser measurement unit is not judging the angle correctly. In this
case, the connecting cable between the laser measurement unit and the
servo driver may have a problem. Please take off the cable and re-install
it.
③
If the error still occurs, there is a possibility that the MCM board in the
laser sensor is not installed properly or that the MCM board itself is
broken. Please turn off the power supply of your machine and check the
installation status of the MCM board in the Laser recognition unit.