KE2010.Instruction Manual.Ver.2.01,Rev.08.pdf - 第12页
iii 4.3.10 Cell paste ............................................................................................. 4-27 4.3.11 Sort .......................................................................................…
ii
3.3.3 Dialog................................................................................................... 3-8
3.3.4 Editing.................................................................................................. 3-10
3.4 Starting up or Terminating the System............................................................. 3-13
3.5 Menu Organization........................................................................................... 3-15
3.5.1 Main Menu........................................................................................... 3-15
3.5.2 Program editing local menu................................................................. 3-15
3.5.2 Program editing local menu................................................................. 3-16
3.5.3 Production local menu ......................................................................... 3-17
3.5.4 Machine setup local menu................................................................... 3-18
3.6 File Operation................................................................................................... 3-19
3.6.1 Create New.......................................................................................... 3-19
3.6.2 Open.................................................................................................... 3-19
3.6.3 Overwrite & Save................................................................................. 3-20
3.6.4 Save As................................................................................................ 3-20
3.6.5 File management................................................................................. 3-21
3.6.6 Default Folder ...................................................................................... 3-22
3.6.7 Setting a Printer and Printing............................................................... 3-22
3.6.8 Saving a control data file...................................................................... 3-27
3.6.9 Saving the machine information .......................................................... 3-29
3.6.10 Saving vision data................................................................................ 3-30
3.6.11 Exit....................................................................................................... 3-30
3.7 Corrective Action for A Power Failure.............................................................. 3-31
3.7.1 Process to be performed when a power failure occurs ....................... 3-31
3.7.2 Recovering process after a power failure occurs
(turning on the machine)...................................................................... 3-33
CHAPTER 4 EDITING THE PROGRAM
4.1 Overview.......................................................................................................... 4-1
4.1.1 Procedure for creating data ................................................................. 4-3
4.1.2 Using the component Database .......................................................... 4-4
4.1.3 Menus and their corresponding guidance messages.......................... 4-5
4.2 File.................................................................................................................... 4-6
4.2.1 Create New.......................................................................................... 4-7
4.2.2 Open.................................................................................................... 4-7
4.2.3 Overwrite & Save................................................................................. 4-9
4.2.4 Save As................................................................................................ 4-9
4.2.5 File Information.................................................................................... 4-11
4.2.6 Print...................................................................................................... 4-11
4.2.7 Environment setting............................................................................. 4-19
4.2.8 Exit....................................................................................................... 4-21
4.3 Editing .............................................................................................................. 4-22
4.3.1 Cut ....................................................................................................... 4-22
4.3.2 Copy..................................................................................................... 4-23
4.3.3 Paste.................................................................................................... 4-24
4.3.4 Insert line ............................................................................................. 4-26
4.3.5 Double line........................................................................................... 4-26
4.3.6 Jump.................................................................................................... 4-26
4.3.7 Search.................................................................................................. 4-26
4.3.8 Search next item.................................................................................. 4-27
4.3.9 Cell copy.............................................................................................. 4-27
iii
4.3.10 Cell paste............................................................................................. 4-27
4.3.11 Sort...................................................................................................... 4-28
4.3.12 Change Component Name.................................................................. 4-29
4.3.13 Update layers....................................................................................... 4-30
4.3.14 Matrix Copy.......................................................................................... 4-32
4.3.15 Vision Copy.......................................................................................... 4-35
4.4 Data ................................................................................................................. 4-37
4.5 PWB Data........................................................................................................ 4-38
4.5.1 Basic setting ........................................................................................ 4-38
4.5.2 Dimension set up................................................................................. 4-42
4.6 Placement Data ............................................................................................... 4-53
4.6.1 Basic operation.................................................................................... 4-53
4.6.2 How to enter data ................................................................................ 4-56
4.6.3 Range check........................................................................................ 4-63
4.7 Component Data.............................................................................................. 4-65
4.7.1 Data entry procedure........................................................................... 4-65
4.7.2 How to enter data ................................................................................ 4-68
4.7.3 Tack control section (Component package page)............................... 4-81
4.7.4 Tack control section (Centering page) ................................................ 4-88
4.7.5 Tack control section ("Add. info." page) .............................................. 4-90
4.7.6 Tack control section (Expansion page)............................................... 4-93
4.7.7 Tack control section (Inspection page)................................................ 4-97
4.7.8 List window.......................................................................................... 4-101
4.7.9 Definition of component feeding angle................................................ 4-103
4.7.10 Replacing Component data................................................................. 4-105
4.8 Pick Data.......................................................................................................... 4-110
4.8.1 Basic operations.................................................................................. 4-110
4.8.2 How to enter data ................................................................................ 4-113
4.9 Checking Data Completion Status................................................................... 4-128
4.9.1 Data completion status........................................................................ 4-128
4.9.2 Line coherence check.......................................................................... 4-129
4.10 Optimization................................................................................................... 4-154
4.10.1 Optimization......................................................................................... 4-156
4.10.2 Divided Placement Data...................................................................... 4-169
4.10.3 Nozzle layout ....................................................................................... 4-170
4.10.4 Component supply count..................................................................... 4-172
4.11 Display............................................................................................................. 4-175
4.11.1 Feeder layout....................................................................................... 4-175
4.12 Machine Operation........................................................................................... 4-186
4.12.1 Transport............................................................................................. 4-187
4.12.2 Measurement....................................................................................... 4-190
4.12.3 Confirmation........................................................................................ 4-210
4.12.4 Coplanarity inspection ......................................................................... 4-234
4.12.5 Mark database..................................................................................... 4-239
4.13 Database.......................................................................................................... 4-241
4.13.1 Register ............................................................................................... 4-241
4.13.2 Call list................................................................................................. 4-242
4.13.3 Re-search............................................................................................ 4-245
4.14 Help.................................................................................................................. 4-246
4.14.1 Version information.............................................................................. 4-246
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CHAPTER 5 TEACHING
5.1 How to Use the HOD........................................................................................ 5-1
5.2 Functions.......................................................................................................... 5-2
5.3 Teaching Coordinates...................................................................................... 5-5
5.3.1 Basic operating procedure................................................................... 5-5
5.3.2 Teaching X/Y-axis................................................................................ 5-8
5.3.3 Teaching Z-axis ................................................................................... 5-11
5.4 Teaching a Mark .............................................................................................. 5-12
5.4.1 Teaching of a board mark.................................................................... 5-12
5.4.2 Teaching of the User Defined Template.............................................. 5-18
CHAPTER 6 PRODUCTION PROCEDURES
6.1 Preparations..................................................................................................... 6-1
6.1.1 Component feeders ............................................................................. 6-1
6.1.2 ATC...................................................................................................... 6-1
6.1.3 Preparation of PWB transport section ................................................. 6-3
6.2 Production........................................................................................................ 6-14
6.2.1 PWB production................................................................................... 6-17
6.2.2 Start of production................................................................................ 6-24
6.2.3 Production management information................................................... 6-30
6.2.4 Production information......................................................................... 6-39
6.3 Retry List Display ............................................................................................. 6-43
6.3.1 Retry List display after the end of board production ............................ 6-51
6.3.2 Retry list display during board production............................................ 6-53
6.3.3 Pick point correction ............................................................................ 6-56
6.3.4 Printing the Retry List........................................................................... 6-60
6.4 Operation during Board Production.................................................................. 6-61
6.4.1 Run-out of components stock.............................................................. 6-61
6.4.2 When an error occurs.......................................................................... 6-70
6.4.3 Mark recognition error.......................................................................... 6-71
6.4.4 Cover was open................................................................................... 6-73
6.4.5 Feeder bank down............................................................................... 6-73
6.4.6 Detect feeder sensor ........................................................................... 6-74
6.4.7 Pause as component protection .......................................................... 6-75
6.4.8 Checking to see if a laser head is stained........................................... 6-76
6.4.9 Filling the feeder with components when the system pauses
a production operation......................................................................... 6-79
6.4.10 Continuous Production......................................................................... 6-80
6.4.11 Check items at starting of production .................................................. 6-84
6.4.12 Cycle stop............................................................................................ 6-88
6.4.13 Editing data.......................................................................................... 6-89
6.4.14 PWB production without transporting a board..................................... 6-90
6.4.15 Resuming and Returning All Axes to Their Home Positions................ 6-111
6.5 Trial Run........................................................................................................... 6-113
6.5.1 Starting the trial run.............................................................................. 6-115
6.5.2 Display of the production status........................................................... 6-115
6.5.3 Monitoring by camera .......................................................................... 6-115
6.5.4 Pickup tracking .................................................................................... 6-118