KE2010.Instruction Manual.Ver.2.01,Rev.08.pdf - 第775页
13 − 19 13.3.5.1 A pplying oil or grease to a nozzle aft er cleaning Af ter using ethanol or isopropyl alcohol (IPA) t o clean a nozzle w ith an ultr asonic cleaner, use a cott on swab to apply New Deflex Oil No. 1 (JUKI…
13 − 18
13.3.5 Nozzle outer shaft
Stand the nozzle outer shaft as shown in the figure below so that the shaft label
cannot be dampened into any alcohol, and clean it with the ultrasound cleaner.
Clean the shaft with the ultrasound cleaner for ten minutes, which is a guideline.
After cleaning, use an air gun or similar device to blow alcohol from inside the nozzle
outer shaft.
To prevent the shaft from rusting, apply New Deflex Oil No. 1 between the nozzle
outer and the outer SP holder. Apply Albania grease to this area also so that the
shaft can slide more smoothly.
Notes: 1 Never use solution (such as acetone) other than alcohol.
2 Never disassemble the nozzle outer shaft.
3. After cleaning, never use any oil other than New Deflex oil No. 1 or
grease other than Albania grease to the nozzle outer shaft.
−
−−
− About alcohol to be used
We recommend IPA or ethanol due to its cleaning efficiency, cost and availability.
Recommended solvent : IPA (isopropyl alcohol) or ethanol
Nozzle outer shaft
Beaker
Shaft label
IPA
13 − 19
13.3.5.1 Applying oil or grease to a nozzle after cleaning
After using ethanol or isopropyl alcohol (IPA) to clean a nozzle with an ultrasonic
cleaner, use a cotton swab to apply New Deflex Oil No. 1 (JUKI P/N:
MDFRX1001L0) between the nozzle outer and the outer SP holder. After
greasing, use an air gun or similar device to blow excessive oil and remove the
remaining oil with a wiping rag.
To make the nozzle outer slide smoothly, first apply Albania grease
(a-rice-grain-sized amount) to the tip of a toothpick, and apply this grease to the
area shown in Figure 2 (area between the nozzle outer and the outer SP holder).
Push up the nozzle outer, and apply grease (ball-sized amount of grease) to each
of three balls respectively. Move the nozzle outer up and down 20 to 30 times to
apply grease over the nozzle outer uniformly.
Be careful not to apply any oil or grease to the shaft label.
Figure 2 How to apply grease
WARNING
Solution is flammable. Be careful to handle it.
Never use acetone. It may discolor the nozzle diffuser.
During greasing, be sure to wear a protective mask for organic gas. IPA
contains substances harmful to human bodies.
WARNING
To prevent the body from injury which can be caused by accidental
activation of the machine, cut off the power to the machine before starting
to work.
Cotton swab
S
ma
ll
tra
y
New Deflex Oil No. 1
Nozzle outer
Wiping rag
Cotton swab
Outer SP holder
A
rea to be
g
reased
Tooth
p
ick
Tooth
p
ick
20
30
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13.3.6 ATC bracket
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① ATC bracket ⑥ ATC OFF sensor
② Slide plate ⑦ ATC ON sensor
③ Nozzle outer support ⑧ ATC no.
④ Air cylinder ⑨ Nozzle
⑤ Speed controller
If chips or dirt remains on the ATC bracket ①, nozzle mounting may fail.
Clean the ATC bracket with gauze or similar material lightly damped with alcohol.
WARNING
To prevent the body from injury which can be caused by accidental
activation of the machine, cut off the power to the machine before
starting to work.
②
④
③
⑤
⑥
⑦
⑧
⑨
⑩