KE2010.Instruction Manual.Ver.2.01,Rev.08.pdf - 第1014页

209 E650100 “Conveying error : A n asynchronous, abnormal event occurred w hile PWB conveying. The process is forcibly terminated” [Cause] T he conveying process got forc ibly terminated since a c ritical as y nchr onous…

208

W650009 “Conveying device error: Since a PWB which interferences the

check cylinder, the cylinder can not come up. Please remove the

PWB”

[Cause] Failed to lift up the cylinder that had been coming down since a PWB was

detected at the cylinder lifting-up position.

[Treatment] Please take the PWB off the conveyor.

E650010 “Conveying device error: Due to the abnormality of the check

cylinder sensor, cylinder can not come up. Please re-start the

machine and check again”

[Cause] The sensor of the check cylinder did not get ON within a certain time although

you tried to run the check cylinder.

[Treatment] Select [Manual Control] from the menu bar, and choose [Control(C)]

[Conveyor(C)] and [Movable station control(A)].@Select “PWB detect pin” from

the “Control Item” and [PWB detect pin(A)] from [Control item] frame to enable or

disable ON/OFF. The treatments to take depends on the result you get from the

action above.

1 Cylinder works fine.

1.1 The status of ‘PWB check sensor’ in the ‘status’ displaying frame gets

ON/OFF.

The cause might be that the speed controller of the PWB detector was

wrung too much. Please release the speed controller of the PWB

detector.

1.2 The status of ‘PWB check sensor’ in the ‘status’ displaying frame does

not get ON/OFF.

① The cause might be that PWB check sensor was adjusted to out of the

operation range of the cylinder. Please re-adjust the sensor to where it

gets ON/OFF.

② If the treatment1 above does not work, there is a possibility that the

PWB check sensor is broken. It could be that the wiring came out of

the connector part, that a contact pin of the connector part is broken,

that wiring got cut off, or that sensor itself is broken (If LED of the

PWB check sensor gets ON/OFF but the status of ‘PWB check

sensor’ in the ‘status’ displaying frame does not get ON/OFF, signal

line of the PWB check sensor may be either abnormal or cut off, or the

connector part does not work well). Please examine the wiring and

connector part. If any of them are broken, you need to replace them

with new ones.

② If the treatment2 does not even work, PCB is broken or the wiring

between the PCBs is bad.

2 Cylinder does not work.

① The cause might be the abnormality of the air plumbing to PWB detector.

It could be that the speed controller was wrung to its limit, that the air

plumbing came off, or that the air plumbing is wrong. Please examine the

air plumbing and see if it is connected properly.

② The PWB detector itself may be broken. Please stop the air supply on the

machine and see if the cylinder shaft works properly or not manually. If

the shaft does not work smoothly, you need to replace it with a new one.

③The driving solenoid valve may be broken. It could be that the wiring came

out of the connector part, that a contact pin in the connector is broken,

that wiring got cut off, or that the solenoid valve itself is broken. Please

examine the wiring and connector part. If anything wrong with them, you

need to replace them with new ones.

④ If none of the treatments above works, PCB is broken or the wiring

between the PCBs is bad.

209

E650100 “Conveying error : An asynchronous, abnormal event occurred

while PWB conveying. The process is forcibly terminated”

[Cause] The conveying process got forcibly terminated since a critical asynchronous

event(Emergency STOP, etc.) occurred during the PWB conveying.

[Treatment] Please remove the PWB(s) on the conveyor and perform Home returning.

W650203 “PWB Conveying Error: There is no PWB objective to be conveyed"

[cause] A request of PWB conveying was issued while there was no PWB on the

conveyor center station. This error occurs only at the PWB conveying

process(letting PWB come out of the conveyor) that does not affect on a

production.

[Treatment] Please see if there is any PWB on the conveyor, then execute a process of letting

W650204 “PWB Clamp Error : There is no PWB objective to be unlocked”

[Cause] A request of unlocking a PWB was issued while there was no PWB clamped on

the conveyor center station. This error occurs only at the PWB conveying

process(unlocking PWB) that does not affect on a production.

[Treatment] Please see if there is any PWB locked(clamped), then execute a process of

unlocking the PWB.

I650205 “Conveying Error : Please carry out the PWB on the Exit side station

prior to the one on the Entrance side station”

[Cause] On the KE2030, a request of individual outlet conveying for the Entrance station

was issued while there was a PWB on the conveyor center Entrance/Exit station.

This error occurs only at the PWB conveying process(outlet conveying) that does

not affect on a production.

[Treatment] Please have a PWB on the center Exit station go first or have PWBs on both

station go together.

W650209 “PWB Conveying Error : A PWB has been detected on the conveying

route. Please remove it”

[Cause] While conveying PWBs, an unexpected PWB was detected at the several buffers

on the conveyor.

[Treatment] Please remove the PWB from the conveyor.

W650211 “PWB Conveying Error : A PWB has been detected on the center

station. Please remove it”

[Cause] While conveying PWBs, an unexpected PWB was detected at the center station

on the conveyor.

[Treatment] Please remove the PWB from the center station.

W650212 “PWB Conveying Error : A PWB has been detected on the center

station on the Entrance side. Please remove it” "

[Cause] While conveying PWBs on the KE2030, an unexpected PWB was detected at the

center Entrance station on the conveyor.

[Treatment] Please remove the PWB from the center Entrance station.

210

W650213 “PWB Conveying Error : A PWB has been detected on the center

station on the Exit side. Please remove it”

[Cause] While conveying PWBs on the KE2030, an unexpected PWB was detected at the

center Exit station on the conveyor.

[Treatment] Please remove the PWB from the center Exit station.

W650214 “PWB Conveying Error : A PWB has been detected on the OUT

buffer. Please remove it”

[Cause] While conveying PWBs, an unexpected PWB was detected at the OUT buffer on

the conveyor.

[Treatment] Please remove the PWB from the OUT buffer.

W650219 “PWB Conveying Error : In operation of PWB conveying”

[Cause] A new request of PWB conveying was issued before a previous request of PWB

conveying got complete (Program error).

[Treatment] Please see the error message, and remove all the PWBs on the conveyor. Then

try the request again.

E650221 “PWB Conveying Error : Illegal input buffer motor movement. The

process is forcibly terminated. Please remove on the conveying

route”

[Cause] Since IN sensor detected a PWB coming in, the belt of the INPUT buffer got

started to drive and the PWB was taken in to the INPUT buffer. However, the IN

sensor did not get OFF after a certain amount of time has passed. Usually, this

error occurs when a PWB can not go through the INPUT buffer for some reason.

[Treatment] 1 If the PWB was on the position where it is detected by IN sensor when the

error occurred. The PWB can not move for it got caught on the conveyor for

some reason.

① The PWB can not go through smoothly since the conveyor is not

connecting well to the machine in the upper part of the line. Please

re-adjust the connection.

② The conveyor width is not matching the PWB width. Please re-adjust the

conveyor width.

③ The PWB you are trying to convey does not match the specifications of

your machine. The following cases do not match your machine.

• A PWB with thickness of 0.3mm or less. Or a PWB with thickness of

4mm or more.

• A PWB with mass of 2kg or more.

2 If the PWB was NOT on the position where it is detected by IN sensor when

the error occurred.

If the IN sensor does not get OFF when a PWB is properly being conveyed,

there is a possibility that the sensor is detecting something else. Please select

[Manual Control] from the menu bar, and then select [Control(C)]

[Conveyor(C)] [Independent Control of Conveyor(I)] to see the status of IN

sensor in the ‘Status’ frame.

① If there is anything that IN sensor reacts to underneath the IN sensor,

please remove it from under the sensor or change the position of the

sensor.

② If the treatment1 does not work, please adjust the sensitivity of the sensor,

using the volume control knob attached to the sensor.

③ If the treatment2 does not work, there is a possibility that the IN sensor is

broken. It could be that the wiring came out of the connector part, that a