KE2010.Instruction Manual.Ver.2.01,Rev.08.pdf - 第1311页

228 E650291 “Clamp error : Backup plate of t he center stati on on the Exit si de w ent up illegally . The process is forcibly terminated. Please remove on the convey ing route” [Cause] T he back up plate on the center s…

227

E650285 “Clamp error : Something is wrong with the backup motor

movement of the center station on the Entrance side. The process is

forcibly terminated. Please remove on the conveying route”

[Cause] The backup plate on the center station on the Entrance side did not get to the

aimed clamp height. As a cause, there is a possibility that the firmware on the

XMP board has a problem.

[Treatment] The firmware on the XMP board to make the backup plate up and down is not

under the control mode.

①

Please turn off the power supply of your machine and reboot it.

②

If the treatment1 does not work, please see if the wiring and connectors in the

XMP board are properly connected.

③

If the treatment2 does not work, you need to change the XMP board to a new

one.

E650286 “Clamp error : Hole reference process at the center station on the

Entrance side finished illegally. The process is forcibly terminated.

Please remove on the conveying route”

[Cause] The backup plate on the center station on the Entrance side got to the aimed

clamp height but the Ref. pin sensor did not get ON. This error is likely to occur

when the Ref. pin did not get in the positioning hole correctly.

[Treatment] 1 The Ref. pin is not in the positioning hole correctly.

Please set the positions of the Ref. pin and the follower pin on the center

station on the Entrance side correctly to the position of the Ref. hole. If you

want to position PWBs with Outer shape Ref., please make sure that ‘Outer

shape Ref.’ is enabled in the PWB data in the Program Editor.

2 The Ref. pin is in the positioning hole correctly.

Select [Manual Control] from the menu bar, and then select [Control(C)]

[Conveyor(C)] [Independent Control of Conveyor(I)] to see the status of Ref.

pin sensor on the center station on the Entrance side in the ‘Status’ frame.

Select ‘backup plate’ in the ‘Control item’ on this screen to make the backup

plate up and down. At this point, set the Destination coordinates(up)(M) to

-1.6mm.

①

“When the Ref. pin sensor in the ‘Status’ frame does not get ON/OFF,

there is a possibility that the sensor is not installed properly. Please

re-install the sensor to where it gets ON/OFF correctly.

②

When the Ref. pin sensor in the ‘Status’ frame does not get ON/OFF,

there is a possibility that the Ref. pin sensor is broken. It could be that the

wiring came off the connector part, that a contact pin in the connector part

is broken, that wiring got cut off, or that sensor itself is broken. Please

examine the wiring and the connector, If any of them are broken, you

need to replace them with new ones.

③

When the Ref. pin sensor in the ‘Status’ frame does not get ON/OFF,

there is a possibility that the signal line of the Ref. pin sensor is broken. It

could be that the wiring came off the connector part, that a contact pin in

the connector part is broken, or that signal line got cut off, Please

examine the wiring and the connector. There also is another possibility

that the screw that holds the encoder and the encoder axis together is

loose. Please make sure that the screw is tightened up enough.

④

If the treatments mentioned above do not work, a PCB is broken or the

wiring between the PCBs is bad.

228

E650291 “Clamp error : Backup plate of the center station on the Exit side

went up illegally. The process is forcibly terminated. Please remove

on the conveying route”

[Cause] The backup plate on the center station on the Exit side did not get to the aimed

clamp height. This error usually occurs when there happens a mechanical

hindrance to make the backup plate go up.

[Treatment] 1. If the backup table on the center station on the Exit side was up when the

error occurred.

①

Ref. pin or a follower pin (or both of them) on the center station on the

Exit side does not get in a Ref. pin hole on the PWB. Please set the

positions of the Ref. pin and the follower pin correctly to the position of the

Ref. hold.

②

An implement or component got caught between the PWB on the center

station on the Exit side and the center station. Please see if the is

anything to obstruct clamping between the PWB and the center station.

③

The backup pin on the center station on the Exit side is pushing up the

back side of the PWB on which components are already mounted. Please

change the position of the backup pin to make it touch the PWB.

④

The thickness of PWB was set to significantly thin in the PWB data.

Please re-enter the correct thickness.

2. The backup table went up at a high speed, and the continuous collision sound

came out.

①

The encoder on the center station on the Exit side, that decides a position

of PWB may be broken. It could be that the wiring came off the connector

part, that a contact pin in the connector part is broken, that wiring got cut

off, or that the encoder itself is broken. Please examine the wiring and

connector part. If any of them are broken, you need to replace them with

new ones.

②

There is a possibility that the screw that holds the encoder and the

encoder axis on the center station on the Exit side together is loose.

Please examine if the screw is tightened up enough.

③

If the treatments above do not work, PCB is broken or the wiring between

the PCBs is bad.

3. The motor made a noise but the backup table on the center station on the Exit

side come up.

There is a possibility that the up-and-down motion system under the backup

table that is on the center station on the Exit side has a problem. The timing

belt, the screw that holds a belt pulley, or the screw that holds a motor may be

loose. Please see if the each part is tightened up enough.

4. The backup table on the center station on the Exit side did not come up and

the motor did did not not make any noise.

①

There is a possibility that the stepping motor on the center station on the

Exit side is broken. It could be that the wiring came off the connector part,

that a contact pin in the connector part is broken, that wiring got cut off, or

that the motor itself is broken. Please examine the wiring and connector

part. If any of them are broken, you need to replace them with new ones.

②

If the treatment1 does not work, PCB is broken or the wiring between the

PCBs is bad.

229

E650292 “Clamp error : Time-out occurred while backup plate of the center

station on the Exit side went up. The process is forcibly terminated.

Please remove on the conveying route”

[Cause] The backup plate on the center station on the Exit side did not get to the aimed

clamp height. As a cause, there is a possibility that the firmware on the XMP

board has a problem.

[Treatment] The firmware on the XMP board to make the backup plate up and down is not

under the control mode.

①

Please turn off the power supply of your machine and reboot it.

②

If the treatment1 does not work, please see if the wiring and connectors in

the XMP board are properly connected.

③

If the treatment2 does not work, you need to change the XMP board to a

new one.

E650293 “Clam error : Backup plate of the center station on the Exit side

went down illegally. The process is forcibly terminated. Please

remove on the conveying route”

[Cause] The backup plate on the center station on the Exit side did not get down to the

aimed clamp height. This error usually occurs when there happens a mechanical

hindrance to make the backup plate go down.

[Treatment] 1. If the backup table on the center station on the Exit side was down when the

error occurred.

An implement or component got caught between the PWB on the center station

on the Exit side and a frame or mechanism underneath it. Please examine if

there is anything under the backup table.

2. Backup table went down at a high speed, and the continuous collision sound

came out.

①

The encoder on the center station on the Exit side, that decides a position

of PWB may be broken. It could be that the wiring came off the connector

part that a contact pin in the connector part is broken, that wiring got cut

off, or that the encoder itself is broken. Please examine that wiring and

connector part. If any of them are broken, you need to replace them with

new ones.

②

There is a possibility that the screw that holds the encoder and the

encoder axis on the center station on the Exit side together is loose.

Please examine if the screw is tightened up enough.

③

If the treatments above do not work, PCB is broken or the wiring between

the PCBs is bad.

3. The motor made a noise but the backup table did not come down.

There is a possibility that the up-and-down motion system under the backup

table that is on the center station on the Exit side has a problem. The timing

belt, the screw that holds a belt pulley, or the screw that holds a motor may be

loose. Please see if the each part is tightened up enough.

4. The backup table did not come down and the motor did not make any noise.

①

There is a possibility that the stepping motor is broken. It could be that the

wiring came off the connector part, that a contact pin in the connector part

is broken, that the wiring got cut off, or that motor itself is broken. Please

examine the wiring and connector part. If any of them are broken, you

need to replace them with new ones.

②

If the treatment1 does not work, PCB is broken or the wiring between the

PCBs is bad.

E650294 “Clamp error : Time-out occurred while backup plate on the center

station on the Exit side went down. The process is forcibly