KE2010.Instruction Manual.Ver.2.01,Rev.08.pdf - 第11页
ii 3.3.3 Dialog ................................................................................................... 3-8 3.3.4 Editing ......................................................................................…
i
Table of contents
CAUTION MATTERS OF CAUTION REGARDING STAFETY........... Ⅰ
ⅠⅠ
Ⅰ
CHAPTER 1 GENERAL
1.1 Highlights and Specifications........................................................................... 1-1
1.1.1 Highlights............................................................................................. 1-1
1.1.2 Centering system................................................................................. 1-2
1.1.3 System configuration........................................................................... 1-9
1.1.4 Mechanical specifications.................................................................... 1-11
1.1.5 Electrical specifications ....................................................................... 1-14
1.1.6 Applicable components and packages................................................ 1-15
1.1.7 Printed circuit board specifications...................................................... 1-17
1.2 Basic Configuration and Parts Identification.................................................... 1-22
1.2.1 Entire system views............................................................................. 1-22
1.2.2 PWB transfer unit: mechanism and parts identification.................... 1-24
1.2.3 Component feeder............................................................................... 1-26
1.2.4 Head-related unit: parts identification ............................................... 1-31
1.2.5 ATC unit (Automatic tool changer): parts identification..................... 1-33
1.2.6 Nozzle.................................................................................................. 1-34
1.2.7 OCC parts identification....................................................................... 1-36
1.3 X, Y, and Z Axes Descriptions......................................................................... 1-37
1.4 Interface With Extenal Devices........................................................................ 1-38
1.5 Installation Check............................................................................................. 1-45
1.6 Checking circuit protector................................................................................ 1-46
CHAPTER 2 DESCRIPTION OF THE OPERATOR CONTROLS
2.1 Function of Keys and Switches........................................................................ 2-1
2.1.1 Keyboard ............................................................................................. 2-1
2.1.2 HOD: Hand-held operating device operation panel.......................... 2-3
2.1.3 Track ball............................................................................................. 2-5
2.1.4 No-fuse breaker................................................................................... 2-6
2.1.5 Main switch.......................................................................................... 2-6
2.1.6 Other push button switches................................................................. 2-7
2.2 Rotary Beacon Tower (Signal Lights).............................................................. 2-10
CHAPTER 3 OPERATION OVERVIEW
3.1 Operation Flow................................................................................................. 3-1
3.1.1 When the machine is used as a standalone machine......................... 3-1
3.1.2 When using the HLC ........................................................................... 3-3
3.2 Turning Power ON........................................................................................... 3-4
3.2.1 Operation sequence from power-on.................................................... 3-4
3.3 Basic Operations.............................................................................................. 3-5
3.3.1 Screen organization............................................................................. 3-5
3.3.2 Selecting a menu................................................................................. 3-7
ii
3.3.3 Dialog................................................................................................... 3-8
3.3.4 Editing.................................................................................................. 3-10
3.4 Starting up or Terminating the System............................................................. 3-13
3.5 Menu Organization........................................................................................... 3-15
3.5.1 Main Menu........................................................................................... 3-15
3.5.2 Program editing local menu................................................................. 3-15
3.5.2 Program editing local menu................................................................. 3-16
3.5.3 Production local menu ......................................................................... 3-17
3.5.4 Machine setup local menu................................................................... 3-18
3.6 File Operation................................................................................................... 3-19
3.6.1 Create New.......................................................................................... 3-19
3.6.2 Open.................................................................................................... 3-19
3.6.3 Overwrite & Save................................................................................. 3-20
3.6.4 Save As................................................................................................ 3-20
3.6.5 File management................................................................................. 3-21
3.6.6 Default Folder ...................................................................................... 3-22
3.6.7 Setting a Printer and Printing............................................................... 3-22
3.6.8 Saving a control data file...................................................................... 3-27
3.6.9 Saving the machine information .......................................................... 3-29
3.6.10 Saving vision data................................................................................ 3-30
3.6.11 Exit....................................................................................................... 3-30
3.7 Corrective Action for A Power Failure.............................................................. 3-31
3.7.1 Process to be performed when a power failure occurs ....................... 3-31
3.7.2 Recovering process after a power failure occurs
(turning on the machine)...................................................................... 3-33
CHAPTER 4 EDITING THE PROGRAM
4.1 Overview.......................................................................................................... 4-1
4.1.1 Procedure for creating data ................................................................. 4-3
4.1.2 Using the component Database .......................................................... 4-4
4.1.3 Menus and their corresponding guidance messages.......................... 4-5
4.2 File.................................................................................................................... 4-6
4.2.1 Create New.......................................................................................... 4-7
4.2.2 Open.................................................................................................... 4-7
4.2.3 Overwrite & Save................................................................................. 4-9
4.2.4 Save As................................................................................................ 4-9
4.2.5 File Information.................................................................................... 4-11
4.2.6 Print...................................................................................................... 4-11
4.2.7 Environment setting............................................................................. 4-19
4.2.8 Exit....................................................................................................... 4-21
4.3 Editing .............................................................................................................. 4-22
4.3.1 Cut ....................................................................................................... 4-22
4.3.2 Copy..................................................................................................... 4-23
4.3.3 Paste.................................................................................................... 4-24
4.3.4 Insert line ............................................................................................. 4-26
4.3.5 Double line........................................................................................... 4-26
4.3.6 Jump.................................................................................................... 4-26
4.3.7 Search.................................................................................................. 4-26
4.3.8 Search next item.................................................................................. 4-27
4.3.9 Cell copy.............................................................................................. 4-27
iii
4.3.10 Cell paste............................................................................................. 4-27
4.3.11 Sort...................................................................................................... 4-28
4.3.12 Change Component Name.................................................................. 4-29
4.3.13 Update layers....................................................................................... 4-30
4.3.14 Matrix Copy.......................................................................................... 4-32
4.3.15 Vision Copy.......................................................................................... 4-35
4.4 Data ................................................................................................................. 4-37
4.5 PWB Data........................................................................................................ 4-38
4.5.1 Basic setting ........................................................................................ 4-38
4.5.2 Dimension set up................................................................................. 4-42
4.6 Placement Data ............................................................................................... 4-53
4.6.1 Basic operation.................................................................................... 4-53
4.6.2 How to enter data ................................................................................ 4-56
4.6.3 Range check........................................................................................ 4-63
4.7 Component Data.............................................................................................. 4-65
4.7.1 Data entry procedure........................................................................... 4-65
4.7.2 How to enter data ................................................................................ 4-68
4.7.3 Tack control section (Component package page)............................... 4-81
4.7.4 Tack control section (Centering page) ................................................ 4-88
4.7.5 Tack control section ("Add. info." page) .............................................. 4-90
4.7.6 Tack control section (Expansion page)............................................... 4-93
4.7.7 Tack control section (Inspection page)................................................ 4-97
4.7.8 List window.......................................................................................... 4-101
4.7.9 Definition of component feeding angle................................................ 4-103
4.7.10 Replacing Component data................................................................. 4-105
4.8 Pick Data.......................................................................................................... 4-110
4.8.1 Basic operations.................................................................................. 4-110
4.8.2 How to enter data ................................................................................ 4-113
4.9 Checking Data Completion Status................................................................... 4-128
4.9.1 Data completion status........................................................................ 4-128
4.9.2 Line coherence check.......................................................................... 4-129
4.10 Optimization................................................................................................... 4-154
4.10.1 Optimization......................................................................................... 4-156
4.10.2 Divided Placement Data...................................................................... 4-169
4.10.3 Nozzle layout ....................................................................................... 4-170
4.10.4 Component supply count..................................................................... 4-172
4.11 Display............................................................................................................. 4-175
4.11.1 Feeder layout....................................................................................... 4-175
4.12 Machine Operation........................................................................................... 4-186
4.12.1 Transport............................................................................................. 4-187
4.12.2 Measurement....................................................................................... 4-190
4.12.3 Confirmation........................................................................................ 4-210
4.12.4 Coplanarity inspection ......................................................................... 4-234
4.12.5 Mark database..................................................................................... 4-239
4.13 Database.......................................................................................................... 4-241
4.13.1 Register ............................................................................................... 4-241
4.13.2 Call list................................................................................................. 4-242
4.13.3 Re-search............................................................................................ 4-245
4.14 Help.................................................................................................................. 4-246
4.14.1 Version information.............................................................................. 4-246