KE2010.Instruction Manual.Ver.2.01,Rev.08.pdf - 第15页
vi 9.2.2 Setting the conditions for warm ing-up oper ation ................................. 9-2 9.2.3 W arming-up oper ation ......................................................................... 9-4 9.3 Idle Conveyo…
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6.6 Blank Run ........................................................................................................ 6-121
6.6.1 Starting the blank run .......................................................................... 6-123
6.6.2 Display of the production status .......................................................... 6-124
6.6.3 Monitoring by camera.......................................................................... 6-124
6.7 Checking.......................................................................................................... 6-125
6.7.1 Single Verification Check/Continuous Verification Check (Optional) .. 6-125
6.7.2 Laser height check .............................................................................. 6-134
6.7.3 SOT Direction Check........................................................................... 6-151
CHAPTER 7 MACHINE SETUP
7.1 Overview.......................................................................................................... 7-1
7.1.1 Immediately after start-up.................................................................... 7-2
7.2 Menu................................................................................................................ 7-5
7.2.1 File....................................................................................................... 7-5
7.2.2 Setting group commands .................................................................... 7-12
7.2.3 Disp (Display) ...................................................................................... 7-49
7.3 Mechanical Setup ............................................................................................ 7-50
CHAPTER 8 MANUAL CONTROL
8.1 Overview.......................................................................................................... 8-1
8.2 Head-Related Control...................................................................................... 8-10
8.2.1 Head control........................................................................................ 8-10
8.2.2 Head device control............................................................................. 8-13
8.2.3 Laser control........................................................................................ 8-18
8.3 Transport System ............................................................................................ 8-26
8.3.1 Transport system individual control..................................................... 8-26
8.3.2 Transport system automatic control.................................................... 8-30
8.3.3 Automatic PWB width adjustment control ........................................... 8-36
8.3.4 Movable station control (Supported by a KE-2030)............................. 8-37
8.3.5 Vacuum Table Control......................................................................... 8-39
8.4 VCS Control..................................................................................................... 8-41
8.4.1 VCS control (supported by a KE-2020 and KE-2040) ......................... 8-41
8.5 Feeder.............................................................................................................. 8-45
8.5.1 MTC control......................................................................................... 8-45
8.5.2 Feeder Knock Pin Control ................................................................... 8-47
8.5.3 DTS control.......................................................................................... 8-50
8.6 Others.............................................................................................................. 8-52
8.6.1 ATC control.......................................................................................... 8-52
8.6.2 Signal light control ............................................................................... 8-56
8.6.3 Component verification........................................................................ 8-58
8.6.4 SOT direction check table ................................................................... 8-60
8.6.5 Calibration block control ...................................................................... 8-61
8.6.6 Other sensors...................................................................................... 8-63
8.6.7 Driver state.......................................................................................... 8-64
CHAPTER 9 MAINTENANCE MODE
9.1 Overview.......................................................................................................... 9-1
9.2 Warming up ..................................................................................................... 9-2
9.2.1 Warm-up initial screen......................................................................... 9-2
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9.2.2 Setting the conditions for warming-up operation ................................. 9-2
9.2.3 Warming-up operation......................................................................... 9-4
9.3 Idle Conveyor................................................................................................... 9-5
9.4 Machine Management Information .................................................................. 9-6
9.4.1 Machine operation information ............................................................ 9-6
9.4.2 Nozzle operation information ............................................................... 9-10
9.4.3 Head operating information ................................................................. 9-15
9.4.4 Light operation information .................................................................. 9-17
9.4.5 Driver operation information ................................................................ 9-18
9.4.6 Resetting the operation information data............................................. 9-19
9.5 Operation to Be Performed When a Nozzle Attachment Error Occurs............ 9-22
9.5.1 Semi-automatically returning a nozzle................................................. 9-22
9.5.2 Event View buttons .............................................................................. 9-28
9.6 Saving the Machine Information....................................................................... 9-29
9.6.1 Starting up from the menu invoked from the "Production" screen....... 9-29
9.6.2 Starting up from the "Emergency stop" screen.................................... 9-29
9.6.3 Saving.................................................................................................. 9-30
CHAPTER 10 SELF CALIBRATION
10.1 Overview.......................................................................................................... 10-1
10.2 XY Axis Correction Coefficients....................................................................... 10-3
10.3 Laser Sensor Height ........................................................................................ 10-5
10.4 Rotation Center of the Nozzle.......................................................................... 10-8
10.5 Head Offset...................................................................................................... 10-11
10.6 VCS Offset (Not Available with a KE-2010)................................................... 10-14
10.7 VCS Binary-Coded Threshold (Not Available with a KE-2010) ..................... 10-17
10.8 Vacuum Calibration.......................................................................................... 10-20
CHAPTER 11 OPTIONS
11.1 Overview.......................................................................................................... 11-1
11.2 Changing the User Group................................................................................ 11-1
11.3 Setting the User Group .................................................................................... 11-2
11.4 Operation Option.............................................................................................. 11-4
11.4.1 Setting the teaching option .................................................................. 11-5
11.4.2 Setting the Production (Display) option................................................ 11-7
11.4.3 Setting the Production (Function) options............................................ 11-9
11.4.4 Setting the Production (Function2) option............................................ 11-12
11.4.5 Setting the Production (Pause) option................................................. 11-14
11.4.6 Setting the Production (Check) option................................................. 11-17
11.4.7 Setting the Function enable option ...................................................... 11-19
CHAPTER 12 HANDLING THE FEEDERS AND OPTIONS
12.1 Replacement of the Tape Feeder .................................................................... 12-1
12.1.1 Replacement of the tape feeder
(8 mm, 12 mm, 16 mm, 24 mm, and 32 mm)...................................... 12-1
12.1.2 Replacement of 32-mm adhesive tape feeder..................................... 12-2
12.2 Replacement of the Bulk Feeder ..................................................................... 12-3
12.3 Replacement of the Stick Feeder..................................................................... 12-4
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12.4 Procedure for Mounting the Matrix Tray Holder on the Feeder Bank .......... 5
12.5 Installing the Matrix Tray Changer (MTC)........................................................ 12-6
12.5.1 Installing the Matrix Tray Changer (MTC) ........................................... 12-8
12.6 Handling the Feeder Position Indicator (FPI)................................................... 12-10
12.7 Handling Bad Mark Sensor.............................................................................. 12-11
12.8 Handling HMS.................................................................................................. 12-12
12.9 Replacing Overall feeder exchange trolley...................................................... 12-13
12.10 Handling the IC Collection Belt........................................................................ 12-15
12.11 Handling a Portable Type Tray Server (DTS).................................................. 12-18
12.12 Handling a Gripper Nozzle............................................................................... 12-19
CHAPTER 13 MAINTENANCE
13.1 Daily Routine Checks....................................................................................... 13-1
13.1.1 List of daily routine checks .................................................................. 13-1
13.2 Check............................................................................................................... 13-3
13.2.1 Air pressure......................................................................................... 13-3
13.2.2 Piping and joint.................................................................................... 13-4
13.2.3 Unit air cylinder.................................................................................... 13-4
13.2.4 Air filter (Head) .................................................................................... 13-7
13.2.5 Air filter (CAL block)............................................................................. 13-8
13.2.6 Transport belt ...................................................................................... 13-9
13.2.7 Transport pulley................................................................................... 13-10
13.2.8 Notice on Electricity............................................................................. 13-11
13.3 Cleaning........................................................................................................... 13-12
13.3.1 XY axis direct drive unit....................................................................... 13-12
13.3.2 Transport sensors ............................................................................... 13-14
13.3.3 Laser align sensor............................................................................... 13-15
13.3.4 Nozzle.................................................................................................. 13-16
13.3.5 Nozzle outer shaft................................................................................ 13-18
13.3.6 ATC bracket......................................................................................... 13-20
13.3.7 Feeder bank ........................................................................................ 13-21
13.3.8 Z slider shaft........................................................................................ 13-22
13.3.9 CVS (Component Verification System) (Option) ................................. 13-22
13.3.10 Overall feeder exchange trolley (optional)........................................... 13-23
13.3.11 OCC (Polarizing filter).......................................................................... 13-24
13.3.12 Trackball ............................................................................................. 13-25
13.4 Lubrication ....................................................................................................... 13-26
13.4.1 XY-shaft direct drive unit ..................................................................... 13-26
13.4.2 Transport screw shaft (Shaft).............................................................. 13-27
13.4.3 Transport guide shaft........................................................................... 13-27
13.4.4 PWB stopper part................................................................................ 13-27
13.4.5 Ball screws and Linear way (Head part).............................................. 13-28
13.4.6 Backup table........................................................................................ 13-29
13.4.7 Movable board transport table ball screw and LM guide..................... 13-29
13.4.8 Overall feeder exchange trolley (optional)........................................... 13-30
13.5 Replacing the UPS Battery with a New One.................................................... 13-31
13.5.1 Removing the UPS.............................................................................. 13-31
13.5.2 Replacing Batteries ............................................................................. 13-34
13.5.3 Recycling the Used Battery ................................................................. 13-35