KJ-01.02.Instruction Manual.REV.02.pdf - 第11页
VI Matters of Caution for Safe Use of KJ - 01/02 DANGER 1. To prevent accidents due to electric shock, do not open the electrical equipment box while power supply is on. 2. To prevent electric shock, do not operate the m…
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Greasing
1. Regarding greasing, use Albania Grease.
2. To prevent the occurrence of an inflammation or rash, immediately wash the
related portions if grease adheres to your eyes or other parts of your body.
3. If grease is mistakenly swallowed, immediately consult a physician to prevent
diarrhea or vomiting.
Maintenance
1. To prevent accidents due to unaccustomedness, repair and adjustment shall be
conducted by maintenance engineers who are versed in the machine. In replacing
parts, use genuine parts of our company. We will not assume any responsibility
for an accident due to the use of non-genuine parts.
2. To prevent accidents or electric shock due to unaccustomedness, entrust electrical
repair or maintenance work (including wiring work) to persons versed in electricity,
or ask engineers of our company or its sales company to do it.
3. To prevent accidents due to unintended start-up of the machine, conduct repair or
adjustment only after removing air supply pipes and discharging residual air.
4. To prevent bodily accidents, confirm after such work as repair, adjustment, or parts
replacement that no screws or nuts are loosened.
Use Environment
1. Use the machine in the environment free from effects of noise sources (magnetic
waves), such as high-frequency welders, in order to prevent accidents due to
erroneous actions.
2. In order to prevent accidents due to erroneous actions, use the machine in the
environment where source voltage surpasses 200V (220V, 240V)± 10%.
3. In order to prevent accidents due to erroneous actions, do not use the machine in
the environment where the supplied air pressure is 0.5 to 1.0MPa.
4. To ensure safety, use the machine under the following environment:
Ambient temperature during operation + 10°C - +35°C
Relative humidity during operation 50% or less (35°C)
90% or less (20°C)
5. To prevent accidents due to breakdown of electric/electronic parts, turn on power
supply sufficiently after the fear of dew condensation is eliminated, because such
condensation may occur when the machine is rapidly moved from a cold place to a
warm location.
6. To prevent accidents due to breakdown of electric/electronic parts, stop the use of
the machine during lightning, and draw out the power supply plug.
CAUTION
VI
Matters of Caution for Safe Use of
KJ-01/02
DANGER
1. To prevent accidents due to electric shock, do not open the
electrical equipment box while power supply is on.
2. To prevent electric shock, do not operate the machine, with the
grounding line unlinked.
CAUTION
1. To prevent damage to human bodies, do not operate the
machine, with the safety cover or equipment removed.
2. To prevent damage to human bodies, make sure that hair,
clothes, etc., will not be caught by the conveyor chain.
Also, keep off gloves.
3. To prevent damage to human bodies, turn off power supply
during maintenance (greasing, adjustment, and daily inspection).
4. To prevent damage to human bodies, use an earth leakage
breaker for the power line.
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Table of contents
CAUTION MATTERS OF CAUTION REGARDING STAFETY........... Ⅰ
ⅠⅠ
Ⅰ
CHAPTER 1 GENERAL
1.1 Features and Specifications ............................................................................ 1-1
1.1.1 Features .............................................................................................. 1-1
1.1.2 Centering system................................................................................. 1-2
1.1.3 System configuration........................................................................... 1-6
1.1.4 Mechanical specifications.................................................................... 1-8
1.1.5 Electrical specifications ....................................................................... 1-10
1.1.6 Applicable components and packages................................................ 1-11
1.1.7 Printed circuit board specifications...................................................... 1-13
1.2 Basic Configuration and Parts Identification.................................................... 1-17
1.2.1 Entire system views............................................................................. 1-17
1.2.2 PWB transfer unit: mechanism and parts identification.................... 1-18
1.2.3 Component feeder............................................................................... 1-19
1.2.4 Head-related unit: parts identification ............................................... 1-23
1.2.5 ATC unit (Automatic tool changer): parts identification ....................... 1-24
1.2.6 Nozzle.................................................................................................. 1-25
1.2.7 OCC parts identification....................................................................... 1-27
1.2.8 VCS: parts identification (only for a KJ-02)....................................... 1-28
1.3 X, Y, and Z Axes Descriptions......................................................................... 1-29
1.4 Interface With Extenal Devices........................................................................ 1-30
CHAPTER 2 DESCRIPTION OF THE OPERATOR CONTROLS
2.1 Function of Keys and Switches........................................................................ 2-1
2.1.1 Keyboard ............................................................................................. 2-1
2.1.2 HOD: Hand-held operating device operation panel.......................... 2-3
2.1.3 Power................................................................................................... 2-5
2.1.4 Other push button switches................................................................. 2-6
2.2 Rotary Beacon Tower (Signal Lights).............................................................. 2-7
CHAPTER 3 OPERATION CHECK
3.1 Installation Check............................................................................................. 3-1
3.2 Turning Power ON........................................................................................... 3-2
3.2.1 Operation sequence from power-on.................................................... 3-2
3.2.2 Checking circuit protector.................................................................... 3-3
3.3 Operation Overview......................................................................................... 3-4
3.3.1 Screen organization............................................................................. 3-4
3.3.2 Selecting a menu................................................................................. 3-6
3.3.3 Dialog................................................................................................... 3-7
3.3.4 Editing.................................................................................................. 3-10
3.3.5 Menu organization............................................................................... 3-13