KJ-01.02.Instruction Manual.REV.02.pdf - 第240页

6 − 36 6.5.4 Editing the BGA component user ball pattern This f unction creat es the user ball patt ern which is used for set ting t he BGA imag e recognit ion pattern in t he Vision data. The pattern dat a created with …

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6.5.3 Ball inspection settings
This function sets details of each ball shape inspection.
nspecting the diameter of a ball
The length and width of a ball is measured by the ball diameter inspection function.
If either of these measurements is not within the setting range, the recognition
error is supposed to occur. The diameter of a ball is inspected based on the
entered value, so enter the correct diameter of a ball. We recommend that you
specify 40 % or higher as the inspection level.
The entered value for the ball diameter is
supposed to be R. If either of 1 -( H/R) or 1 -
(V/R) is greater or smaller than the set value
(%), the ball diameter is regarded as “illegal”.
Inspecting the variation
This means the ball area inspection. The area of a ball is converted into binary
data, then its bright pixels are counted. The threshold of the binary data is
optimized for each ball. If the number of pixels counted is smaller or larger than
the value set for the ball area which is calculated from the entered diameter value,
the recognition error occurs. The ball area which is calculated from the entered
diameter value is converted into the number of pixels, then inspected. Enter the
correct ball diameter value in the same manner as that for the ball diameter
inspection. This function performs the stricter inspection than the ball diameter
inspection, so we recommend that you specify 45 % or higher as the inspection
level.
Inspecting lack of a ball
If you specify “Inspect of diameter” or “Inspect of variation”, the system checks
whether any ball is omitted or not. This inspection is based on the average value
of each ball brightness and the total of each ball brightness to decide if a ball
should be omitted or not. A ball which is darker than other balls is handled as
nonexisting.
Note: The system cannot check an LGA (Land-Grid-Array) component. Do not
perform any ball inspection.
Specifies whether to inspect the diameter
of a ball or not.
Enter the diameter inspection level.
The default value is 50%.
Specifies whether to check to see if the
shape of a ball is odd or not.
Enter the ball odd shape inspection level.
The default value is 50%.
Cancels the entered data, then closes this
dialog box.
Validates the entered data, then closes the
dialog box.
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6.5.4 Editing the BGA component user ball pattern
This function creates the user ball pattern which is used for setting the BGA image
recognition pattern in the Vision data. The pattern data created with this function can
be referred together with the default pattern from the vision data on each BGA.
Figure 6.5.4.1 Overview of the ball patterns
BGA
component A
BGA
component B
BGA
component C
BGA
component D
Pattern X
Pattern Y
User pattern
Vision data
Selection of a default pattern
10 pattern area
Default pattern
Pattern selection
Pattern X
Pattern Y
Pattern Y
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6.5.4.1 Flow of the user ball pattern creation
Create data according to the following flow of operations:
6.5.4.2 Management of the ball pattern area
When you created a pattern on the Production program editing screen, perform
each necessary operation after selecting the pattern area. On the following dialog
box, you can edit/delete/preview each pattern data.
The system can store up to 10 patterns in one production program as the pattern
data.
The created pattern data can be used with several BGA vision data.
Figure 6.5.4.2.1 Ball pattern editing dialog box
Pattern name being
selected with the cursor
Pattern size being
selected with the cursor
Number of patterns
used in the Vision data
(number of
references)
Creates/modifies a
pattern.
Preview
Deletes a pattern.
Returns to the previous
screen before activating
this dialog box.
Specification of the
pattern area
Setting of the
pattern name and
i
Pattern editing
Ball pattern editing
dialog box
Ball pattern setting
dialog box