KJ-01.02.Instruction Manual.REV.02.pdf - 第134页
5 − 38 (3) Extension setting items ① Setti ng when a component i s cent ered with laser Item Descripti on Whe the r t hi s item is measured automaticall y with the measurement comman d: 1 Retr y times Specif y how many r…
5 − 37
5.5 Component Data
Set the dimensions of a component, component supply method, component centering
conditions, and placement conditions on the Component data screen.
Table 5.5.1 shows the setting items on the Component data screen, and Tale 5.5.2
shows the allowable setting value range of each item.
Table 5.5.1 Component data setting items
(1) Basic component data setting items
① Items automatically set
Item
Description
Whether this item is
measured automatically
with the measurement
command:
1 No. Order each component data record is registered.
2 Component name Component name specified on the Placement data screen
② Items common to various components
Item
Description
Whether this item is
measured automatically
with the measurement
command:
1 Comment Comment for component
2 Component
packaging
Specify the packaging style of a component.
3 Component type Specify the packaging style of a component.
4 Centering method Specify the component centering method: laser or VCS.
5 Component width Specify the width (horizontal length) of a component. Yes
6 Component length Specify the length (vertical length) of a component Yes
7 Component height Specify the height of a component. Yes
8 Nozzle number Specify the nozzle number for picking a component.
9 Vacuum level
Specify the vacuum pressure obtained when the machine picks up a
component. The machine calculates the difference between the
vacuum level obtained when no component is picked up (see the
setting on the Machine setup menu) and the value specified here to
obtain the threshold value for judging whether a component is picked
with a nozzle.
Yes
(2) Component package style setting items
① Setting items for a tape component
Item
Description
Whether this item is
measured automatically
with the measurement
command:
1 Tape width Specify the tape width.
2 Feeding pitch Specify the tape feeding pitch of a feeder.
How many times a feeder knocks a tape is determined according to
the tape width and feeding pitch settings.
3 Direction Enter the direction of a component against the component feeding
direction of the tape feeder.
② Setting items for a tray component
Item
Description
Whether this item is
measured automatically
with the measurement
command:
1 First pos. X Specify the X coordinate of the first component position on a tray.
2 First pos. Y Specify the Y coordinate of the first component position on a tray.
3 Pitch width Specify the horizontal component pitch (distance between two
consecutive components) of a tray.
4 Pitch length Specify the vertical component pitch of a tray.
5 No. of row Specify the number of components located on a tray in the horizontal
direction.
6 No. of line Specify the number of components located on a tray in the vertical
direction.
7 Tray thick Specify thickness of a tray.
5 − 38
(3) Extension setting items
① Setting when a component is centered with laser
Item Description
Whether this
item is
measured
automatically
with the
measurement
command:
1 Retry times
Specify how many retry operation is to be performed when a component
pick-up error occurs.
2 Placing stroke
Specify how much the machine should push a component from the top
side of a board when it places the component on the board.
3 Picking stroke
Specify the pick stoke to be added to automatically calculate the Z height
of the component pick-up position. This value is used to correct
deviation of the depth of grooves of embossed tape.
4 Trial
Specify whether the machine actually places a component on a board
during trial production.
Speed Specify the XY-axis speed, Z-axis speed and theta-axis speed applied
from start of pick-up to placement of a component.
For the XY-axis speed, select which factor is given the higher priority,
placement precision or placement cycle time.
For the Z-axis speed, the specified value is used to adjust the stress
given to a component when it bounces, drops or is placed on a board.
XY speed Specify the acceleration of the XY-axis when it moves to the component
placement position after a component is picked up.
Picking Z down Specify the acceleration of the Z-axis when it moves down to the
component pick-up position (to prevent a component from bouncing).
Picking Z up Specify the acceleration of the Z-axis when it moves up to the
component pick-up position (to prevent a component from dropping).
Placing Z down Specify the acceleration of the Z-axis when it moves down to the
component placement position (to adjust the stress given to a
component).
Placing Z up Specify the acceleration of the Z-axis when it moves up to the
component placement position (to prevent a component from being
picking up again).
5
Theta speed Specify the acceleration of the theta axis (to prevent a component from
rotating to the wrong position).
6
Compo. aband.
(Component
abandonment)
Specify where to discard a component.
7
Placing offset X Specify the placement offset for unsymmetrical components in the X
direction.
8
Placing offset Y Specify the placement offset for unsymmetrical components in the Y
direction.
9 Laser position Specify the offset from the top side of a component to the laser side.
10 Laser algorithm Specify the algorithm for recognizing a component with laser. YES
11
Release check Specify whether to use the LA to check if a component is not attached to
a nozzle after the machine places it.
Tombstone det.
(Detection)
Specify whether to check to see if a component stands on its side when
the machine checks component pick-up operation.
Acceptable W. (width) Specify the width of a component that is judged to stand on its side.
Acceptable L. (length) Specify the length of a component that is judged to stand on its side.
12
Acceptable H. (height) Specify the height of a component that is judged to stand on its side.
Dimension check Specify whether to perform a dimension check.
Std. Size W.
(Standard size width)
Specify the width of a component that is used to check a dimension as
guideline.
Std. Size L. (Standard
size length)
Specify the length of a component that is used to check a dimension as
guideline.
W. Judge Max. (Width
judgment maximum
level)
Specify the upper limit of the ratio to the standard width to judge whether
a dimension of a component is correct or not.
W. Judge Min (Width
judgment maximum
level)
Specify the lower limit of the ratio to the standard width to judge whether
a dimension of a component is correct or not.
L. Judge Max (Length
judgment maximum
level)
Specify the upper limit of the ratio to the standard length to judge
whether a dimension of a component is correct or not.
13
L. Judge Min (Length
judgment minimum
level)
Specify the lower limit of the ratio to the standard length to judge whether
a dimension of a component is correct or not.
* The current version of the machine (1.10) cannot perform the component dimension check.
5 − 39
② Setting when a component is centered with vision
Item Description
Whether this item is
measured
automatically with
the measurement
command:
1 Retry times
Specify how many retry operation is to be performed when a
component pick-up error occurs.
2 Placing stroke
Specify how much the machine should push a component from the
top side of a board when it places the component on the board.
3 Picking stroke
Specify the pick stoke to be added to automatically calculate the Z
height of the component pick-up position. This value is used to
correct deviation of the depth of grooves of embossed tape.
4 Trial
Specify whether the machine actually places a component on a
board during trial production.
Speed Specify the XY-axis speed, Z-axis speed and theta-axis speed
applied from start of pick-up to placement of a component.
For the XY-axis speed, select which factor is given the higher
priority, placement precision or placement cycle time.
For the Z-axis speed, the specified value is used to adjust the stress
given to a component when it bounces, drops or is placed on a
board.
XY speed Specify the acceleration of the XY-axis when it moves to the
component placement position after a component is picked up.
Picking Z down Specify the acceleration of the Z-axis when it moves down to the
component pick-up position (to prevent a component from
bouncing).
Picking Z up Specify the acceleration of the Z-axis when it moves up to the
component pick-up position (to prevent a component from dropping).
Placing Z down Specify the acceleration of the Z-axis when it moves down to the
component placement position (to adjust the stress given to a
component).
Placing Z up Specify the acceleration of the Z-axis when it moves up to the
component placement position (to prevent a component from being
picking up again).
5
Theta speed Specify the acceleration of the theta axis (to prevent a component
from rotating to the wrong position).
6
Compo. aband.
(Component
abandonment)
Specify where to discard a component.
7
Placing offset X Specify the placement offset for unsymmetrical components in the X
direction.
8
Placing offset Y Specify the placement offset for unsymmetrical components in the Y
direction.
9 Picking depth
If the top side of a component (component height: t) is located at a
higher level than the side the machine is to pick because its shape is
concave and its sides protrude, enter the offset value.
10
Recog. offset
(recognition offset)
Enter the offset from the nozzle component pick-up point to the
recognition center point.
Dimension check Specify whether to perform a dimension check.
Std. Size W.
(Standard size
width)
Specify the width of a component that is used to check a dimension
as guideline.
Std. Size L.
(Standard size
length)
Specify the length of a component that is used to check a dimension
as guideline.
W. Judge Max.
(Width judgment
maximum level)
Specify the upper limit of the ratio to the standard width to judge
whether a dimension of a component is correct or not.
W. Judge Min
(Width judgment
maximum level)
Specify the lower limit of the ratio to the standard width to judge
whether a dimension of a component is correct or not.
L. Judge Max
(Length judgment
maximum level)
Specify the upper limit of the ratio to the standard length to judge
whether a dimension of a component is correct or not.
11
L. Judge Min
(Length judgment
minimum level)
Specify the lower limit of the ratio to the standard length to judge
whether a dimension of a component is correct or not.
* The current version of machine cannot support the dimension check function.
* The KJ-01 cannot support the vision centering method..