KJ-01.02.Instruction Manual.REV.02.pdf - 第15页
iv 8.3 Errors Occ urring During Produc tion ................................................................. 8-33 8.4.1 Run-out of com ponents stoc k .............................................................. 8- 33 …
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5.7.2 Components measurement................................................................. 5-98
CHAPTER 6 VISION RECOGNITION (KJ-02)
6.1 Position of components for vision recognition ................................................. 6-1
6.2 Vision Data Input.............................................................................................. 6-2
6.2.1 Components whose vision data should be entered............................. 6-2
6.2.2 Vision data setting items...................................................................... 6-8
6.2.2 Operation............................................................................................. 6-15
6.3 Setting the Vision Recognition Pattern for a Connector................................... 6-20
6.4 Setting the Vision Recognition Pattern
for an Outline-To-Be-Recognized Component ................................................ 6-23
6.4.1 Setting the vision recognition pattern................................................... 6-23
6.4.2 Limitation on components depending on the recognition method....... 6-24
6-4-3 Recognition component examples ...................................................... 6-27
6.5 Setting the Vision Recognition Pattern for a BGA/FBGA Component ........... 6-28
6.5.1 “Vision recognition pattern settings” dialog box (BGA/FBGA)............. 6-28
6-5.2 Recognition pattern ............................................................................. 6-30
6.5.3 Ball inspection settings........................................................................ 6-35
6.5.4 Editing the BGA component user ball pattern ..................................... 6-36
6.6 Menu commands............................................................................................. 6-46
6.6.1 File menu............................................................................................. 6-46
6.6.2 Edit menu........................................................................................... 6-46
6.6.3 Chng (Change) menu.......................................................................... 6-46
6.6.4 Dspl. (Display) menu........................................................................... 6-46
6.6.5 Cnvr. (Conveyor) menu....................................................................... 6-46
6.6.6 Meas. (Measurement) ......................................................................... 6-46
6.6.7 Exit....................................................................................................... 6-46
CHAPTER 7 TEACHING
7.1 Functions ......................................................................................................... 7-1
7.2 Teaching Coordinates...................................................................................... 7-3
7.2.1 Basic operating procedure................................................................... 7-3
7.2.2 Teaching X/Y-axis ............................................................................... 7-5
7.2.3 Teaching Z-axis................................................................................... 7-7
7.2.4 Teaching vacuum value....................................................................... 7-7
7.3 Teaching Recognition...................................................................................... 7-8
7.3.1 Teaching of a Board Mark................................................................... 7-8
7.3.2 Teaching of the User Defined Template.............................................. 7-12
7.4 Mark Database Management .......................................................................... 7-17
CHAPTER 8 PRODUCTION PROCEDURES
8.1 Preparations..................................................................................................... 8-1
8.1.1 Component feeders............................................................................. 8-1
8.1.2 ATC ..................................................................................................... 8-1
8.1.3 Preparation of PWB transport section................................................. 8-3
8.2 Production (for the Standard Machine)............................................................ 8-13
8.2.1 PC board production............................................................................ 8-15
8.2.2 Start of production............................................................................... 8-23
8.2.3 Production management information .................................................. 8-28
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8.3 Errors Occurring During Production................................................................. 8-33
8.4.1 Run-out of components stock.............................................................. 8-33
8.3.2 Mark recognition error.......................................................................... 8-34
8.3.3 Cover was open................................................................................... 8-35
8.3.4 Detect feeder sensor ........................................................................... 8-35
8.3.5 Production continues ........................................................................... 8-37
8.4 Trial Run........................................................................................................... 8-38
8.4.1 Starting the trial run.............................................................................. 8-40
8.4.2 Display of the production status........................................................... 8-40
8.4.3 Placement tracking.............................................................................. 8-41
8.5 Blank Run......................................................................................................... 8-44
8.5.1 Starting the blank run........................................................................... 8-45
8.5.2 Display of the production status........................................................... 8-46
8.5.3 Placement tracking.............................................................................. 8-46
8.6 Production Options........................................................................................... 8-49
CHAPTER 9 FILE MAINTENANCE
9.1 Copying a File .................................................................................................. 9-1
9.2 Deleting a File .................................................................................................. 9-4
9.3 Renaming a File............................................................................................... 9-5
9.4 Creating a Directory......................................................................................... 9-6
9.5 Deleting a Directory.......................................................................................... 9-6
9.6 Formatting a Disk............................................................................................. 9-7
9.7 Deleting Template Data ................................................................................... 9-7
9.8 Setting the Time and Date ............................................................................... 9-8
CHAPTER 10 I/O MANUAL CONTROL
10.1 I/O Manual Control ............................................................................................ 10-1
10.2 List of I/O Manual Control Setting Items .......................................................... 10-2
10.3 Overview of I/O Manual Control Menu Configuration....................................... 10-3
10.4 Operations........................................................................................................ 10-7
10.4.1 Moving the axes................................................................................... 10-7
10.4.2 Head control......................................................................................... 10-11
10.4.3 Conveyor control.................................................................................. 10-13
10.4.4 Laser control........................................................................................ 10-14
10.4.5 Vision................................................................................................... 10-15
10.4.6 Others.................................................................................................. 10-16
Chapter 11 PRINTING
11.1 Overview of Printing Operations ...................................................................... 11-1
11.1.1 Printing................................................................................................. 11-1
11.1.2 List of printable data............................................................................. 11-1
11.2.1 Operations ........................................................................................... 11-3
CHAPTER 12 OTHER FUNCTIONS
12.1 Emergency Stop............................................................................................... 12-1
12.2 Idle Mode.......................................................................................................... 12-2
12.3 Warming Up..................................................................................................... 12-4
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CHAPTER 13 HANDLING THE FEEDERS AND OPTIONS
13.1 Replacement of the Tape Feeder.................................................................... 13-1
13.1.1 Replacement of the tape feeder
(8 mm, 12 mm, 16 mm, 24 mm, and 32 mm) ..................................... 13-1
13.1.2 Replacement of 32-mm adhesive tape feeder .................................... 13-2
13.2 Replacement of the Bulk Feeder..................................................................... 13-3
13.3 Replacement of the Stick Feeder .................................................................... 13-4
13.4 Procedure for Mounting the Matrix Tray Holder on the Feeder ....................... 13-5
13.5 Handling the Bad Mark Sensor........................................................................ 13-6
CHAPTER 14 MAINTENANCE
14.1 Daily Routine Checks....................................................................................... 14-1
14.1.1 List of daily routine checks .................................................................. 14-1
14.2 Check............................................................................................................... 14-2
14.2.1 Air pressure......................................................................................... 14-2
14.2.2 Piping and joint.................................................................................... 14-3
14.2.3 Unit air cylinder.................................................................................... 14-3
14.2.4 Air filter (Head).................................................................................. 14-5
14.2.5 Transport belt ...................................................................................... 14-6
14.2.6 Transport pulley................................................................................... 14-7
14.2.7 Notice on Electricity............................................................................. 14-8
14.3 Cleaning........................................................................................................... 14-9
14.3.1 XY axis direct drive unit....................................................................... 14-9
14.3.2 Transport sensors ............................................................................... 14-11
14.3.3 Laser align sensor (MNLA/FMLA head).............................................. 14-12
14.3.4 Nozzle.................................................................................................. 14-13
14.3.5 ATC ..................................................................................................... 14-17
14.3.6 Feeder bank ........................................................................................ 14-18
14.3.7 Z slider shaft........................................................................................ 14-18
14.3.8 OCC (Polarizing filter).......................................................................... 14-19
14.3.9 Glass of VCS (only for a KJ-02) .......................................................... 14-20
14.3.10 Trackball.............................................................................................. 14-21
14.4 Lubrication ....................................................................................................... 14-22
14.4.1 XY-shaft direct drive unit ..................................................................... 14-22
14.4.2 Transport guide shaft........................................................................... 14-23
14.4.3 PWB stopper part................................................................................ 14-23
14.4.4 Ball screws and Linear way (Head part) (KJ-02)................................. 14-24
14.4.5 Backup table........................................................................................ 14-25
ERROR MESSAGES TABLE
........................................................................................ 1