KJ-01.02.Instruction Manual.REV.02.pdf - 第12页

i T able of contents CA UTION MA TTERS OF CA UTION REGA RDING STA FETY........... Ⅰ Ⅰ Ⅰ Ⅰ CHA PTER 1 GENERA L 1.1 Features and Specific ations ............................................................................ …

Matters of Caution for Safe Use of

KJ-01/02

DANGER

1. To prevent accidents due to electric shock, do not open the

electrical equipment box while power supply is on.

2. To prevent electric shock, do not operate the machine, with the

grounding line unlinked.

CAUTION

1. To prevent damage to human bodies, do not operate the

machine, with the safety cover or equipment removed.

2. To prevent damage to human bodies, make sure that hair,

clothes, etc., will not be caught by the conveyor chain.

Also, keep off gloves.

3. To prevent damage to human bodies, turn off power supply

during maintenance (greasing, adjustment, and daily inspection).

4. To prevent damage to human bodies, use an earth leakage

breaker for the power line.

Table of contents

CAUTION MATTERS OF CAUTION REGARDING STAFETY........... Ⅰ

ⅠⅠ

Ⅰ

CHAPTER 1 GENERAL

1.1 Features and Specifications ............................................................................ 1-1

1.1.1 Features .............................................................................................. 1-1

1.1.2 Centering system................................................................................. 1-2

1.1.3 System configuration........................................................................... 1-6

1.1.4 Mechanical specifications.................................................................... 1-8

1.1.5 Electrical specifications ....................................................................... 1-10

1.1.6 Applicable components and packages................................................ 1-11

1.1.7 Printed circuit board specifications...................................................... 1-13

1.2 Basic Configuration and Parts Identification.................................................... 1-17

1.2.1 Entire system views............................................................................. 1-17

1.2.2 PWB transfer unit: mechanism and parts identification.................... 1-18

1.2.3 Component feeder............................................................................... 1-19

1.2.4 Head-related unit: parts identification ............................................... 1-23

1.2.5 ATC unit (Automatic tool changer): parts identification ....................... 1-24

1.2.6 Nozzle.................................................................................................. 1-25

1.2.7 OCC parts identification....................................................................... 1-27

1.2.8 VCS: parts identification (only for a KJ-02)....................................... 1-28

1.3 X, Y, and Z Axes Descriptions......................................................................... 1-29

1.4 Interface With Extenal Devices........................................................................ 1-30

CHAPTER 2 DESCRIPTION OF THE OPERATOR CONTROLS

2.1 Function of Keys and Switches........................................................................ 2-1

2.1.1 Keyboard ............................................................................................. 2-1

2.1.2 HOD: Hand-held operating device operation panel.......................... 2-3

2.1.3 Power................................................................................................... 2-5

2.1.4 Other push button switches................................................................. 2-6

2.2 Rotary Beacon Tower (Signal Lights).............................................................. 2-7

CHAPTER 3 OPERATION CHECK

3.1 Installation Check............................................................................................. 3-1

3.2 Turning Power ON........................................................................................... 3-2

3.2.1 Operation sequence from power-on.................................................... 3-2

3.2.2 Checking circuit protector.................................................................... 3-3

3.3 Operation Overview......................................................................................... 3-4

3.3.1 Screen organization............................................................................. 3-4

3.3.2 Selecting a menu................................................................................. 3-6

3.3.3 Dialog................................................................................................... 3-7

3.3.4 Editing.................................................................................................. 3-10

3.3.5 Menu organization............................................................................... 3-13

CHAPTER 4 SETUP

4.1 Unit System...................................................................................................... 4-2

4.2 Operation Option.............................................................................................. 4-3

4.3 Machine Setup ................................................................................................. 4-4

4.3.1 ATC nozzle setup................................................................................. 4-10

4.3.2 Vacuum value without nozzle............................................................... 4-12

4.3.3 Use Unit............................................................................................... 4-13

4.3.4 Reference pin position......................................................................... 4-15

4.3.5 Shape clamp position........................................................................... 4-16

4.3.6 Component scrap position................................................................... 4-17

4.3.7 IC collection belt position..................................................................... 4-18

4.3.8 PWB detect sensor.............................................................................. 4-19

4.3.9 Signal light ........................................................................................... 4-20

4.3.10 Nozzle data installation........................................................................ 4-22

4.3.11 PWB conveyor..................................................................................... 4-25

4.3.12 Exit....................................................................................................... 4-25

CHAPTER 5 DATA ENTRY PROCEDURE

5.1 FileOperation Procedure.................................................................................. 5-1

5.1.1 Open.................................................................................................... 5-2

5.1.2 Save..................................................................................................... 5-3

5.1.3 New...................................................................................................... 5-3

5.1.4 Save as................................................................................................ 5-4

5.1.5 File maintenance.................................................................................. 5-5

5.1.6 About program..................................................................................... 5-5

5.1.7 Exit....................................................................................................... 5-6

5.2 Data Input......................................................................................................... 5-8

5.2.1 Creating the program........................................................................... 5-8

5.2.2 Reading the program........................................................................... 5-9

5.3 PWB Data ........................................................................................................ 5-9

5.3.1 Default setting...................................................................................... 5-9

5.3.2 Basic setting......................................................................................... 5-12

5.3.3 Configuration set up............................................................................. 5-16

5.3.4 Menu commands................................................................................. 5-20

5.4 Placement Data................................................................................................ 5-26

5.4.1 Basic operation.................................................................................... 5-26

5.4.2 Data entry procedure........................................................................... 5-28

5.4.3 Menu commands................................................................................. 5-31

5.5 Component Data.............................................................................................. 5-37

5.5.1 Data entry procedure........................................................................... 5-45

5.5.2 Commands .......................................................................................... 5-74

5.6 Pick Data.......................................................................................................... 5-78

5.6.1 Setting range........................................................................................ 5-78

5.6.2 Operation screen ................................................................................. 5-79

5.6.3 Entering tape component data/bulk component data.......................... 5-82

5.6.4 Stick feeder specifications................................................................... 5-84

5.6.5 Tray component data entry.................................................................. 5-85

5.6.6 Menu commands................................................................................. 5-88

5.7 Measurement................................................................................................... 5-92

5.7.1 Measurement....................................................................................... 5-92