KJ-01.02.Instruction Manual.REV.02.pdf - 第13页
ii CHA PTER 4 SETUP 4.1 Unit System ...................................................................................................... 4-2 4.2 Operation Option ........................................................…
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Table of contents
CAUTION MATTERS OF CAUTION REGARDING STAFETY........... Ⅰ
ⅠⅠ
Ⅰ
CHAPTER 1 GENERAL
1.1 Features and Specifications ............................................................................ 1-1
1.1.1 Features .............................................................................................. 1-1
1.1.2 Centering system................................................................................. 1-2
1.1.3 System configuration........................................................................... 1-6
1.1.4 Mechanical specifications.................................................................... 1-8
1.1.5 Electrical specifications ....................................................................... 1-10
1.1.6 Applicable components and packages................................................ 1-11
1.1.7 Printed circuit board specifications...................................................... 1-13
1.2 Basic Configuration and Parts Identification.................................................... 1-17
1.2.1 Entire system views............................................................................. 1-17
1.2.2 PWB transfer unit: mechanism and parts identification.................... 1-18
1.2.3 Component feeder............................................................................... 1-19
1.2.4 Head-related unit: parts identification ............................................... 1-23
1.2.5 ATC unit (Automatic tool changer): parts identification ....................... 1-24
1.2.6 Nozzle.................................................................................................. 1-25
1.2.7 OCC parts identification....................................................................... 1-27
1.2.8 VCS: parts identification (only for a KJ-02)....................................... 1-28
1.3 X, Y, and Z Axes Descriptions......................................................................... 1-29
1.4 Interface With Extenal Devices........................................................................ 1-30
CHAPTER 2 DESCRIPTION OF THE OPERATOR CONTROLS
2.1 Function of Keys and Switches........................................................................ 2-1
2.1.1 Keyboard ............................................................................................. 2-1
2.1.2 HOD: Hand-held operating device operation panel.......................... 2-3
2.1.3 Power................................................................................................... 2-5
2.1.4 Other push button switches................................................................. 2-6
2.2 Rotary Beacon Tower (Signal Lights).............................................................. 2-7
CHAPTER 3 OPERATION CHECK
3.1 Installation Check............................................................................................. 3-1
3.2 Turning Power ON........................................................................................... 3-2
3.2.1 Operation sequence from power-on.................................................... 3-2
3.2.2 Checking circuit protector.................................................................... 3-3
3.3 Operation Overview......................................................................................... 3-4
3.3.1 Screen organization............................................................................. 3-4
3.3.2 Selecting a menu................................................................................. 3-6
3.3.3 Dialog................................................................................................... 3-7
3.3.4 Editing.................................................................................................. 3-10
3.3.5 Menu organization............................................................................... 3-13
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CHAPTER 4 SETUP
4.1 Unit System...................................................................................................... 4-2
4.2 Operation Option.............................................................................................. 4-3
4.3 Machine Setup ................................................................................................. 4-4
4.3.1 ATC nozzle setup................................................................................. 4-10
4.3.2 Vacuum value without nozzle............................................................... 4-12
4.3.3 Use Unit............................................................................................... 4-13
4.3.4 Reference pin position......................................................................... 4-15
4.3.5 Shape clamp position........................................................................... 4-16
4.3.6 Component scrap position................................................................... 4-17
4.3.7 IC collection belt position..................................................................... 4-18
4.3.8 PWB detect sensor.............................................................................. 4-19
4.3.9 Signal light ........................................................................................... 4-20
4.3.10 Nozzle data installation........................................................................ 4-22
4.3.11 PWB conveyor..................................................................................... 4-25
4.3.12 Exit....................................................................................................... 4-25
CHAPTER 5 DATA ENTRY PROCEDURE
5.1 FileOperation Procedure.................................................................................. 5-1
5.1.1 Open.................................................................................................... 5-2
5.1.2 Save..................................................................................................... 5-3
5.1.3 New...................................................................................................... 5-3
5.1.4 Save as................................................................................................ 5-4
5.1.5 File maintenance.................................................................................. 5-5
5.1.6 About program..................................................................................... 5-5
5.1.7 Exit....................................................................................................... 5-6
5.2 Data Input......................................................................................................... 5-8
5.2.1 Creating the program........................................................................... 5-8
5.2.2 Reading the program........................................................................... 5-9
5.3 PWB Data ........................................................................................................ 5-9
5.3.1 Default setting...................................................................................... 5-9
5.3.2 Basic setting......................................................................................... 5-12
5.3.3 Configuration set up............................................................................. 5-16
5.3.4 Menu commands................................................................................. 5-20
5.4 Placement Data................................................................................................ 5-26
5.4.1 Basic operation.................................................................................... 5-26
5.4.2 Data entry procedure........................................................................... 5-28
5.4.3 Menu commands................................................................................. 5-31
5.5 Component Data.............................................................................................. 5-37
5.5.1 Data entry procedure........................................................................... 5-45
5.5.2 Commands .......................................................................................... 5-74
5.6 Pick Data.......................................................................................................... 5-78
5.6.1 Setting range........................................................................................ 5-78
5.6.2 Operation screen ................................................................................. 5-79
5.6.3 Entering tape component data/bulk component data.......................... 5-82
5.6.4 Stick feeder specifications................................................................... 5-84
5.6.5 Tray component data entry.................................................................. 5-85
5.6.6 Menu commands................................................................................. 5-88
5.7 Measurement................................................................................................... 5-92
5.7.1 Measurement....................................................................................... 5-92
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5.7.2 Components measurement................................................................. 5-98
CHAPTER 6 VISION RECOGNITION (KJ-02)
6.1 Position of components for vision recognition ................................................. 6-1
6.2 Vision Data Input.............................................................................................. 6-2
6.2.1 Components whose vision data should be entered............................. 6-2
6.2.2 Vision data setting items...................................................................... 6-8
6.2.2 Operation............................................................................................. 6-15
6.3 Setting the Vision Recognition Pattern for a Connector................................... 6-20
6.4 Setting the Vision Recognition Pattern
for an Outline-To-Be-Recognized Component ................................................ 6-23
6.4.1 Setting the vision recognition pattern................................................... 6-23
6.4.2 Limitation on components depending on the recognition method....... 6-24
6-4-3 Recognition component examples ...................................................... 6-27
6.5 Setting the Vision Recognition Pattern for a BGA/FBGA Component ........... 6-28
6.5.1 “Vision recognition pattern settings” dialog box (BGA/FBGA)............. 6-28
6-5.2 Recognition pattern ............................................................................. 6-30
6.5.3 Ball inspection settings........................................................................ 6-35
6.5.4 Editing the BGA component user ball pattern ..................................... 6-36
6.6 Menu commands............................................................................................. 6-46
6.6.1 File menu............................................................................................. 6-46
6.6.2 Edit menu........................................................................................... 6-46
6.6.3 Chng (Change) menu.......................................................................... 6-46
6.6.4 Dspl. (Display) menu........................................................................... 6-46
6.6.5 Cnvr. (Conveyor) menu....................................................................... 6-46
6.6.6 Meas. (Measurement) ......................................................................... 6-46
6.6.7 Exit....................................................................................................... 6-46
CHAPTER 7 TEACHING
7.1 Functions ......................................................................................................... 7-1
7.2 Teaching Coordinates...................................................................................... 7-3
7.2.1 Basic operating procedure................................................................... 7-3
7.2.2 Teaching X/Y-axis ............................................................................... 7-5
7.2.3 Teaching Z-axis................................................................................... 7-7
7.2.4 Teaching vacuum value....................................................................... 7-7
7.3 Teaching Recognition...................................................................................... 7-8
7.3.1 Teaching of a Board Mark................................................................... 7-8
7.3.2 Teaching of the User Defined Template.............................................. 7-12
7.4 Mark Database Management .......................................................................... 7-17
CHAPTER 8 PRODUCTION PROCEDURES
8.1 Preparations..................................................................................................... 8-1
8.1.1 Component feeders............................................................................. 8-1
8.1.2 ATC ..................................................................................................... 8-1
8.1.3 Preparation of PWB transport section................................................. 8-3
8.2 Production (for the Standard Machine)............................................................ 8-13
8.2.1 PC board production............................................................................ 8-15
8.2.2 Start of production............................................................................... 8-23
8.2.3 Production management information .................................................. 8-28