KE-2070_使用说明书.pdf - 第9页
2- 11 生产时的 各项处理 ........................................................................................................... 2- 102 2- 11 - 1 元件用完 ..........................................................................…
第 2 章 生产
2-1 流程图 .................................................................................................................................... 2-1
2-2 概要 ....................................................................................................................................... 2-2
2-2-1 生产模式 ....................................................................................................................... 2-2
2-2-2 生产流程 ....................................................................................................................... 2-3
2-2-3 生产主菜单的构成 ........................................................................................................ 2-4
2-3 装置的启动和结束 ................................................................................................................. 2-6
2-3-1 装置的启动 ................................................................................................................... 2-6
2-3-2 装置的结束方法 ............................................................................................................ 2-9
2-3-3 停电对策 ..................................................................................................................... 2-10
2-3-4 接通电源时吸嘴安装异常 ........................................................................................... 2-14
2-3-5 事件画面 ..................................................................................................................... 2-17
2-4 预热 ..................................................................................................................................... 2-18
2-4-1 初始画面 ..................................................................................................................... 2-18
2-4-2 条件设置 ..................................................................................................................... 2-19
2-4-3 运行内容 ..................................................................................................................... 2-20
2-5 通过模式 .............................................................................................................................. 2-21
2-6 文件操作 .............................................................................................................................. 2-22
2-6-1 打开（读入文件） ...................................................................................................... 2-22
2-6-2 保存 ............................................................................................................................ 2-23
2-6-3 另存为 ........................................................................................................................ 2-23
2-7 生产准备 .............................................................................................................................. 2-24
2-7-1 基板的设置 ................................................................................................................. 2-24
2-7-2 元件供给部分的准备 .................................................................................................. 2-35
2-7-3 ATC 的准备 ................................................................................................................. 2-35
2-8 生产画面 .............................................................................................................................. 2-36
2-8-1 生产画面的启动 .......................................................................................................... 2-36
2-8-2 生产条件画面 ............................................................................................................. 2-37
2-8-3 生产开始 ..................................................................................................................... 2-42
2-9 生产管理信息 ....................................................................................................................... 2-56
2-9-1 生产管理信息 ............................................................................................................. 2-56
2-9-2 生产信息 ..................................................................................................................... 2-62
2-9-3 传送·I/O 状态 .............................................................................................................. 2-64
2-10 工具 ................................................................................................................................... 2-66
2-10-1 设置元件数 ............................................................................................................... 2-66
2-10-2 操作选项 .................................................................................................................. 2-69
2-10-3 修改数据 .................................................................................................................. 2-70
2-10-4 自动调整基板宽度 .................................................................................................... 2-71
2-10-5
重试列表 .................................................................................................................. 2-73
2-10-6 检查 .......................................................................................................................... 2-79
2-11 生产时的各项处理 ........................................................................................................... 2-102
2-11-1 元件用完................................................................................................................. 2-102
2-11-2 发生错误................................................................................................................. 2-106
2-11-3 发生标记识别错误 .................................................................................................. 2-108
2-11-4 打开安全盖 ............................................................................................................. 2-109
2-11-5 送料器台架下降 ...................................................................................................... 2-110
2-11-6 送料器悬浮检测 ...................................................................................................... 2-111
2-11-7 因元件保护导致的暂停 ........................................................................................... 2-112
2-11-8 激光脏污................................................................................................................. 2-113
2-11-9 暂停时的元件用完补满功能 ................................................................................... 2-116
2-11-10 继续生产 ............................................................................................................. 2-117
2-11-11 循环停止............................................................................................................... 2-121
2-11-12 重夹后生产 ........................................................................................................... 2-121
2-11-13 继续返回原点 ..................................................................................................... 2-139
2-11-14 发生错误时确认吸嘴安装状况 ............................................................................ 2-141
2-11-15 发生图像识别异常 ................................................................................................ 2-144
2-11-16 生产开始前确认 IC 贴片头（CDS）吸嘴分配（仅 KE-2080） ............................ 2-148
2-11-17
带回了贴片元件 .................................................................................................... 2-149
2-11-18 使用吸取/贴片监视时的生产错误 ......................................................................... 2-149
2-12 生产支援 .......................................................................................................................... 2-150
2-12-1 检查生产程序 ......................................................................................................... 2-150
2-12-2 贴片跟踪 ................................................................................................................ 2-153
2-12-3 简易准备 ............................................................................................................. 2-162
2-13 其他操作 .......................................................................................................................... 2-166
2-13-1 取得设备信息 ......................................................................................................... 2-166
2-13-2 吸取位置自动示教 .................................................................................................. 2-167
第 3 章 维护
3-1 日常检查项目一览 ................................................................................................................. 3-1
3-2 各部分的检查 ......................................................................................................................... 3-2
3-2-1 气压 .............................................................................................................................. 3-2
3-2-2 选项过滤器 ................................................................................................................... 3-3
3-2-3 管道及接头 ................................................................................................................... 3-4
3-2-4 各单元汽缸 ................................................................................................................... 3-4
3-2-5 空气过滤器（LNC60、IC 头共通） ............................................................................. 3-7
3-2-6 传送带 .......................................................................................................................... 3-8
3-2-7 传送滑轮 ....................................................................................................................... 3-9
3-2-8 气弹簧 .......................................................................................................................... 3-9
3-2-9 挡片 ............................................................................................................................ 3-10
3-2-10 电缆、插头 ............................................................................................................... 3-11
3-2-11 真空泵、（选购项） ................................................................................................. 3-12
3-3 清扫 ..................................................................................................................................... 3-19
3-3-1 XY 轴直动单元 ............................................................................................................ 3-19
3-3-2 各种传送传感器 .......................................................................................................... 3-20
3-3-3 CAL 块 ........................................................................................................................ 3-20
3-3-4 激光校准传感器（LNC60/FMLA） ............................................................................ 3-21
3-3-5 EPV61/62（吸取·贴片监视 选购项） .................................................................... 3-23
3-3-6 VCS 单元 .................................................................................................................... 3-24
3-3-7 吸嘴 ............................................................................................................................ 3-25
3-3-8 吸嘴外圈 ..................................................................................................................... 3-27
3-3-9 ATC 单元 .................................................................................................................... 3-28
3-3-10 送料器台架 ............................................................................................................... 3-28
3-3-11 统一更换台车（选购项） ......................................................................................... 3-29
3-3-12 CVS（元件检验系统）（选购项） ........................................................................... 3-30
3-3-13 OCC（偏光滤光片） ................................................................................................ 3-31
3-3-14 共面性传感器（选购项） ......................................................................................... 3-31
3-3-15 负荷控制单元（选购项） ......................................................................................... 3-32
3-3-16
风扇马达................................................................................................................... 3-32
3-4 注油 ..................................................................................................................................... 3-34
3-4-1 XY 轴直动单元 ............................................................................................................ 3-34
3-4-2 传送螺旋轴（轴） ...................................................................................................... 3-35
3-4-3 传送导轴 ..................................................................................................................... 3-35
3-4-4 基板挡块部 ................................................................................................................. 3-35
3-4-5 滚珠丝杠和花键轴（贴片头部） ................................................................................ 3-36
3-4-6 支撑台 ........................................................................................................................ 3-37
3-4-7 统一更换台（选购项） ............................................................................................... 3-37
3-5 更换 UPS 蓄电池 ................................................................................................................. 3-38
3-5-1 拆卸 UPS ................................................................................................................... 3-38
3-5-2 更换蓄电池 ................................................................................................................. 3-39
3-5-3 使用过的电池的处理 .................................................................................................. 3-40
3-6 消耗品一览表 ....................................................................................................................... 3-41
3-7 推荐定期更换用的零部件..................................................................................................... 3-42
第 4 章 制作生产程序
4-1 流程图 .................................................................................................................................... 4-1
4-2 选项 ....................................................................................................................................... 4-2
4-2-1 用户组（用户级别） .................................................................................................... 4-2
4-2-2 调整时间和日期 ............................................................................................................ 4-3
4-2-3 设置显示语言 ............................................................................................................... 4-4
4-3 制作生产程序 ......................................................................................................................... 4-5