IPC-TM-650 EN 2022 试验方法.pdf - 第134页
[257 ± 3.6 ° F], then cooled in a desiccator for 4 hours mini- mum prior to testing. 5.2.3 Reserve sets of specimens may also be conditioned concurrently for failure verification purposes. 5.3 Preparation for Testing 5.3…

1.0
Scope
This
test method is designed to determine the
degree of flame resistance of metal-clad or unclad laminate. It
is intended for use on laminate of thicknesses 0.51 mm [0.020
in] and greater.
2.0
Applicable Documents
IPC-TM-650
Method
2.3.6, Etching, Ammonium Persulfate Method
Method 2.3.7, Etching, Ferric Chloride Method
Method 2.3.7.1, Cupric Chloride Etching Method
Method 2.3.7.2, Alkaline Etching
UL-STD-94, Flammability
3.0
Test Specimens
3.1 Size
Test
specimens shall be 127± 0.64 mm [5.0 ±
0.025 in] in length and 12.7 ± 0.51 mm [0.5 ± 0.020 in] in
width by the thickness being tested. Edges shall be smoothed
after cutting; any radius imparted to the corners shall not
exceed 1.27 mm [0.05 in].
3.2 Quantity and Sampling
Specimens
may be taken par-
allel to either grain direction, unless otherwise specified. Five
specimens shall be prepared for each condition required.
Reserve sets of five specimens should also be prepared in the
event a retest is necessary.
4.0
Apparatus or Material
4.1 Test Chamber
A
laboratory hood, totally enclosed,
with a heat-resistance glass window for observing the test,
shall be used. The exhaust fan shall be turned off during the
test, but may be turned on periodically to clear out the fumes
between tests.
4.2
Specimen Holder
Clamping
device adjustable for ver-
tical positioning of the test specimen shall be provided within
the test chamber so that the specimen will hang with its length
in a vertical position approximately coincident with the central
vertical axis of the test chamber.
4.3
Laboratory burner
A
Bunsen or Tirrill Burner shall be
used having a tube length of 101.6 mm [4.0 in] and an inside
diameter of 9.4 mm [0.370 in]. The burner shall not be
equipped with end attachments.
4.4
Gas supply
The
gas supply shall be regulated and
metered for uniform flow. The standard gas shall be Technical
Grade methane. Natural gas or other fuel gases such as
butane, propane and acetylene may be used, provided they
have a nominal heat content of 1000 BTU per cubic foot.
Technical grade methane shall be used for referee testing.
4.5
Timer
Stopwatch
or other suitable timing device with a
precision of 0.5 seconds minimum.
4.6
Desiccator
Desiccation
chamber capable of maintain-
ing an atmosphere of less than 30% RH at 23°C [73°F].
4.7
Conditioning
oven of circulating draft type capable of
maintaining 125 ± 2°C [257 ± 3.6°F].
4.8
Thin
steel scale or template for gauging flame height.
4.9 Etching
system capable of removing metal-cladding
from the laminate.
4.10
Cutting and edge smoothing apparatus such as
shears, diamond blade saw, or other equipment, and sanding
or routing equipment for smoothing.
5.0
Procedure
5.1 Specimen Preparation
Metal-clad
laminates shall be
completely etched using standard industry practices (see IPC-
TM-650, Methods 2.3.7, 2.3.7.1, or 2.3.7.2). Unclad lami-
nates shall be tested in the as-is condition. Specimens shall
be cut to size and the edges smoothed, in accordance with
3.1.
5.2
Specimen Conditioning
5.2.1
Specimen
sets shall be conditioned prior to testing by
exposure to standard laboratory conditions of 23 ± 2°C
[73 ± 3.6°F] and relative humidity of 50 ± 5% for 24 hours
minimum.
5.2.2 If
specified, a second set of specimens shall be
conditioned for 24 ± 2 hours at a temperature of 125 ± 2°C
The
Institute for Interconnecting and Packaging Electronic Circuits
2215 Sanders Road • Northbrook, IL 60062-6135
IPC-TM-650
TEST
METHODS MANUAL
Number
2.3.10
Subject
Flammability
of Laminate
Date
12/94
Revision
B
Originating Task Group
MIL-P-13949 Test Methods Task Group (7-11b)
Material
in this Test Methods Manual was voluntarily established by Technical Committees of the IPC. This material is advisory only
and its use or adaptation is entirely voluntary. IPC disclaims all liability of any kind as to the use, application, or adaptation of this
material. Users are also wholly responsible for protecting themselves against all claims or liabilities for patent infringement.
Equipment referenced is for the convenience of the user and does not imply endorsement by the IPC.
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[257 ± 3.6°F],
then cooled in a desiccator for 4 hours mini-
mum prior to testing.
5.2.3
Reserve
sets of specimens may also be conditioned
concurrently for failure verification purposes.
5.3
Preparation for Testing
5.3.1 Adjustment of Test Flame
The
burner is ignited and
adjusted to produce a blue flame 19 mm [0.75 in] high. The
correct flame is obtained by adjusting the gas supply and the
air ports of the burner until a blue flame with a yellow- tipped
outer cone 19 mm [0.75 in] high is produced. The air supply
is increased slightly by opening the air ports only until the yel-
low tip just disappears and completely blue inner and outer
flame cones are formed. The flame is remeasured for correct
height. The procedure is repeated as necessary until all con-
ditions are met. The burner tube is vertical during adjustment
and testing. (See 6.2, 6.3, and 6.4.)
5.3.2
Specimen Mounting
Each
specimen is mounted in
the test fixture with its longitudinal axis vertical. The clamp
used shall cover no more than the upper 6.4 mm [0.25 in] of
the specimen. The vertical position of the test fixture/
specimen assembly is adjusted so that the lower end of the
specimen is 9.5 mm [0.375 in] above the top of the burner
tube.
5.4
Measurement
5.4.1
The
test flame is placed centrally under the lower end
of the specimen for 10 ± 0.5 seconds. The burner is with-
drawn from the specimen. If active combustion ceases prior
to the specimen being completely consumed, the test flame is
to be immediately placed under the specimen for an additional
10 ± 0.5 seconds, then withdrawn as before.
5.4.2
Evaluation and Report
Steps
5.5.1, 5.5.2, and
5.5.3 shall be performed for each test condition.
5.5
Recording Data
The
following data is to be observed
and recorded.
5.5.1
Duration
of specimen burning to the nearest second
after the first test flame application for each specimen.
5.5.2
Duration
of specimen burning to the nearest second
after the second test flame application for each specimen.
5.5.3
Duration
of specimen burning plus glowing to the
nearest second after the second test flame application for
each specimen, only if required by the specification.
5.5.4 If any specimen burns up to the holding clamp on any
ignition.
5.6
Calculation
5.6.1
Calculate
the total specimen burning time and the
average burning time based on ten ignitions per set of five
specimens.
5.6.2
Calculation
of the glowing time for each specimen, if
required by the specification.
5.7
Report
The
material shall be reported as out of compli-
ance for one or more of the following test results, unless oth-
erwise specified.
5.7.1
More
than one specimen per set burns up to the hold-
ing clamp on any ignition.
5.7.2
More
than one specimen per set burns for a period of
time longer than allowed by the specification for a single
specimen.
5.7.3
The
total specimen burning time or the average speci-
men burning time as applicable exceeds the maximum
allowed by the specification and is beyond the tolerance
specified in 5.5.4.
5.7.4
More
than one specimen glows for a period of time
greater than allowed by the specification (when applicable).
5.8
Retest
If
only one specimen per set fails to comply with
the requirements, the reserve set of specimens shall be
tested. In the case of total or average specimen burning time,
the reserve set shall be tested only if these calculated values
exceed the specification maximum by five seconds or less. All
specimens from the reserve set shall comply with the require-
ments.
6.0 Notes
6.1
Most
laminates covered by this test method do not drip
molten
or flaming material, and therefore provisions for this evalu-
ation have not been described. If necessary, refer to UL-STD-94.
6.2 The
inside of the burner barrel should be cleaned fre-
quently. Specimen combustion by-products can collect
around and inside the barrel tip. These deposits can be
IPC-TM-650
Number
2.3.10
Subject
Flammability
of Laminate
Date
12/94
Revision
B
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flushed
out
during
burner ignition and flame adjustment resulting
in a false yellow flame tip. Proper flame adjustment becomes very
difficult.
6.3
When
the flame is correct and the specimens end is at
the proper height above the burner 9.5 mm [0.375 in], the
inner blue come of the flame will just meet the end of the
specimen. The specimen will then be ignited by the hottest
area of the flame.
6.4
Accurate
centering of the flame under the specimen is
essential for consistent testing.
6.5
Desiccator Conditions
The
Test Methods Task Group
determined that a great majority of test laboratories are unable
to consistently hold the Relative Humidity in a desiccator to
less than 20%. Based on data from participating company lab
management, the lowest practically feasible RH for use with
the affected IPC Test Methods is 30% maximum.
IPC-TM-650
Number
2.3.10
Subject
Flammability
of Laminate
Date
12/94
Revision
B
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