IPC-TM-650 EN 2022 试验方法.pdf - 第239页

1.0 Scope This test is designed to determine the flexural strength of laminates of thicknesses greater than, or equal to, 0.51 mm [0.020 in] by applying a specific load to a specific size and shaped specimen. 2.0 Applica…

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5.3.2
Fatigue Test
The
number of cycles to failure is the
flexural fatigue life in fully reversed bending for the bend radius
corresponding to the radius (1/2 diameter) of the test mandrel
used. An average flexural life from at least three specimens
should be reported.
5.3.3
Fatigue Behavior
The fatigue behavior of a sample
can be obtained by determining the flexural fatigue life with a
number of different diameter mandrels. Plotting the results in
a strain range versus fatigue life Manon-Coffin plot log ∆ε =
[2t
M
/(2tρ +
t)] versus log N allows intrapolation and extrapola-
tion to other bend radii or fatigue lives.
6 Notes
For
further technical details, reference the material
given in 6.1 through 6.3.
6.1
IPC-TP-204
Engelmaier,
W., A New Ductility and Flex-
ural Fatigue Test Method for Copper Foil and Flexible Printed
Wiring, April, 1978
6.2
Engelmaier,
W., Fatigue Ductility for Foils and Flexible
Printed Wiring, Program No. 1883D HP-67/97 User’s Library,
Hewlett Packard Co., Corvallis, Oregon, 1978.
6.3
Engelmaier,
W., Fatigue Ductility Flex Tester, Drawing
L520163, Bell Telephone Laboratories, Inc., Whippany, New
Jersey, 1978.
6.4
Test Equipment Sources
The
equipment sources
given in 6.4.1 and 6.4.2 represent those currently known to
the industry. Users of this test method are urged to submit
additional source names as they become available, so this list
can be kept as current as possible.
6.4.1
Fatigue
Ductility Flex Tester, Universal Mfg. Co., Inc.,
(201) 374-9800, 1168 Grove St., Irvington, NJ 07111.
6.4.2
JDC
Precision Sample Cutter, Model JDC 125-N or
equivalent.
IPC-TM-650
Number
2.4.3.2
Subject
Flexural
Fatigue and Ductility, Flexible Metal-Clad Dielectrics
Date
3/91
Revision
C
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1.0
Scope
This
test is designed to determine the flexural
strength of laminates of thicknesses greater than, or equal to,
0.51 mm [0.020 in] by applying a specific load to a specific
size and shaped specimen.
2.0
Applicable Documents
ASTM-D-790
Flexural
Properties for Unreinforced and Rein-
forced Plastics and Insulating Material.
IPC-TM-650
Methods
2.3.6, Etching Ammonium Persulfate
Method 2.3.7, Etching Ferric Chloride
Method 2.3.7.1, Cupric Chloride Etching
3.0
Test Specimens
3.1 Size and Configuration
Dimensions
of the specimens
shall be as shown in Table 1. Edges of the specimens shall be
free of fractures, delamination, or roughness by means of
sanding or equivalent means (do not radius the edges.)
3.2
Quantity and Sampling
Unless
otherwise specified,
four specimens shall be tested, two in the lengthwise and two
in the crosswise direction of the sample sheet or panel.
4.0
Apparatus or Material
4.1 Tester
A
standard tension and compression test appa-
ratus which can be operated at a constant rate of crosshead
movement shown in Table 1. The error in the load measuring
system shall not exceed ± 1%. The loading nose and supports
shall have cylindrical surfaces. The radius of nose and sup-
ports shall be in accordance with ASTM-D-790 (in order to
avoid excessive indentation).
4.2
Etching
system capable of complete removal of the
metallic cladding.
4.3
Measuring
devices capable of determining specimen
widths to the nearest 0.025 mm [0.001 in] and specimen
thickness to the nearest 0.0025 mm [0.0001 in].
5.0
Procedure
5.1 Specimen Preparation
5.1.1
When
applicable, chemically etch off all metallic clad-
ding in accordance with standard industry etching practices.
For referee purposes, etching shall be in accordance with
2.3.6, 2.3.7, or 2.3.7.1.
5.1.2
Cut
specimens to the size as shown in Table 1 and
smooth the edges of specimens. Measure and record speci-
men width to the nearest 0.025 mm [0.001 in] and thickness
to the nearest 0.0025 mm [0.0001 in].
5.2
Measurement
5.2.1
Set
tester for the required span and crosshead verti-
cal speed as specified in Table 1.
5.2.2
Align
the loading nose and supports so that the axis of
the cylindrical surfaces are parallel and the loading nose is
midway between the supports.
T
able 1
Specimen
Dimensions Test Parameters
Nominal thickness
1
mm
[inches]
Width
2
mm
[inches]
Length
3
mm
[inches]
Span
mm [inches]
Speed of testing
mm [inches] per min.
0.79
[0.031] 25.4 [1.0] 63.5 [2.5] 15.9 [0.625] 0.51 [0.020]
1.57 [0.062] 25.4 [1.0] 76.2 [3.0] 25.4 [1.0] 0.76 [0.030]
2.36 [0.093] 25.4 [1.0] 88.9 [3.5] 38.1 [1.5] 1.02 [0.040]
3.18 [0.125] 25.4 [1.0] 101.6 [4.0] 50.8 [2.0] 1.27 [0.050]
6.35 [0.250] 12.7 [0.5] 152.4 [6.0] 101.6 [4.0] 2.03 [0.080]
1.) Nominal thicknesses other than those listed shall be prepared and tested in accordance with the next greater nominal thickness.
2.) Width as cut and smoothed to within 5% of nominal shown.
3.) Length as cut (not necessary to smooth) to within 10% of nominal shown.
The
Institute for Interconnecting and Packaging Electronic Circuits
2215 Sanders Road Northbrook, IL 60062-6135
IPC-TM-650
TEST
METHODS MANUAL
Number
2.4.4
Subject
Flexural
Strength of Laminates (at Ambient
Temperature)
Date
12/94
Revision
B
Originating Task Group
MIL-P-13949 Test Methods Task Group (7-11b)
Material
in this Test Methods Manual was voluntarily established by Technical Committees of the IPC. This material is advisory only
and its use or adaptation is entirely voluntary. IPC disclaims all liability of any kind as to the use, application, or adaptation of this
material. Users are also wholly responsible for protecting themselves against all claims or liabilities for patent infringement.
Equipment referenced is for the convenience of the user and does not imply endorsement by the IPC.
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5.2.3
Specimens
shall be at room temperature. Center the
specimen on the supports with the long axis of the specimen
perpendicular to the loading nose and supports.
5.2.4
Apply
the load at the speed of testing from Table 1
until the specimen breaks. The load at breakage shall be
recorded in pounds. (P).
5.3
Calculation and Report
5.3.1
Calculate
the flexural strength for each specimen
using the formula below:
S = 3PL
2bd
2
S
= Flexural strength in psi
P = Load at breaking (pounds)
L = Span, inch
b = Width of specimen
d = Thickness, inch
5.3.2
Average
the flexural strengths and record in psi.
5.3.3
Report
the specimen thicknesses, individual psi val-
ues, and average psi for each direction; note the orientation of
the sample panel or sheet associated with the direction of the
specimen.
6.0 Notes None
6.1
Additional
information and background useful to the per-
formance of the test may be found in ASTM-D-790.
IPC-TM-650
Number
2.4.4
Subject
Flexural
Strength of Laminates (at Ambient Temperature)
Date
12/94
Revision
B
P
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