IPC-TM-650 EN 2022 试验方法.pdf - 第343页

T able 1 T est Report on Solder Paste Enter appropriate information in top portion of report and complete report by entering the test results or checkmarks in the appropriate spaces. Inspection Purpose: QPL I.D. Number: …

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1.0
Scope
The
test specifies a standard procedure for
determining the viscosity of solder paste in the range of
300,000 to 1,600,000 centipoise.
2.0
Applicable Documents
None
3.0
Test Specimen
Paste
to be tested shall be stabilized
at 25° ± 1°C for a minimum of 24 hr. prior to testing. The
paste volume shall be sufficient to fill a test container having a
minimum diameter of 5 cm and a minimum depth of 5 cm.
4.0
Equipment/Apparatus
The
equipment used shall be a
spindle type viscometer (Brookfield RVTD or equivalent) with a
reversible helipath stand and pen recorder. A TF spindle shall
be used for tests and operated at 5 rpm. Other equipment
may be used provided the results can be empirically corre-
lated as mutually agreed upon with the following test. Addi-
tional shear rates may be specified by the user or supplier
provided one data point is based as specified below.
5.0
Procedure
5.1 Preparation
5.1.1
Open
the supply container(s); remove any internal cov-
er(s), scrape off paste adhering to the lid(s), internal covers,
and the container walls; and add this material to the paste in
the supply container(s).
5.1.2
Using
a spatula, stir the paste gently for 1 to 2 minutes
to homogenize it; taking care to avoid the introduction of air.
5.1.3
If
necessary, gently transfer the paste to the test con-
tainer having the specified volume; without introducing air.
Note:
If
the supply container meets the volume and size
requirements a separate test container is not needed.
5.1.4
The
test container shall be placed in a constant tem-
perature environment at 25 ± 0.25°C. The solder paste shall
remain stationary for a minimum of two hours to reach tem-
perature and rheological equilibrium. For freshly manufactured
products, products which require significant adjustment with
thinner (greater than 1/2% by weight), or products having
rheological characteristics requiring longer time to stabilize,
the stabilization time shall be increased to four hours or as
mutually agreed upon by user and supplier.
5.1.5 Set
the bottom stop for helipath travel to position the
T spindle at 2.8 cm below the surface of the solder paste in
the test container. The bottom stop of the spindle shall be a
minimum of 1 cm above the bottom of the container. Set the
upper stop to position the spindle at 0.3 cm below the surface
of the solder paste.
5.2
Test
5.2.1
Immerse
the spindle in the solder paste and record
data for 10 minutes (5 cycles). The temperature of the solder
paste during the test shall be maintained at 25 ± 0.25°C.
5.3
Evaluation
Viscosity
is to be expressed at the value
calculated from the average of the peak and valley of the last
two cycles. If the average for the first two cycles is more than
10% higher than the last two cycles, the test is invalid and
additional equilibrium time is required. Record data and enter
in Table 1, ‘‘Test Report on Solder Paste.’’
6.0 Notes
6.1
Test Equipment Sources
The
equipment sources
described below represent those currently known to the
industry. Users of this test method are urged to submit addi-
tional source names as they become available, so that this list
can be kept as current as possible.
6.1.1
Spindle Type Viscometer Equipment
Brookfield
Engineering Laboratories, Inc.
240 Cushing Street
Stoughton, MA 02072
(617) 344-4310
The
Institute for Interconnecting and Packaging Electronic Circuits
2215 Sanders Road Northbrook, IL 60062-6135
IPC-TM-650
TEST
METHODS MANUAL
Number
2.4.34
Subject
Solder
Paste Viscosity—T-Bar Spin Spindle Method
(Applicable for 300,000 to 1,600,000 Centipoise)
Date
1/95
Revision
Originating Task Group
Solder Paste Task Group (5-24b)
Material
in this Test Methods Manual was voluntarily established by Technical Committees of the IPC. This material is advisory only
and its use or adaptation is entirely voluntary. IPC disclaims all liability of any kind as to the use, application, or adaptation of this
material. Users are also wholly responsible for protecting themselves against all claims or liabilities for patent infringement.
Equipment referenced is for the convenience of the user and does not imply endorsement by the IPC.
P
age1of2
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T
able 1 Test Report on Solder Paste
Enter appropriate information in top portion of report and complete report by entering the test results or checkmarks in the appropriate spaces.
Inspection Purpose: QPL I.D. Number:
__
Qualification Manufacturers Identification:
__ Quality Conformance A Manufacturer’s Batch Number:
__
Quality Conformance B Date of Manufacture:
__
Shelf-Life Extension Original Use-By Date:
__
Performance Revised Use-By Date:
Date
Inspection Completed:
Overall
Results: __ Pass __ Fail
Inspection Performed by:
W
itnessed by:
Inspections
User’s
Actual
Requirement Test Result P/F (*) Tested by & Date
Material
Visual
Metal Content
Viscosity
Solder Ball
Slump
Alloy
Flux
Powder Size
% In Top Screen
% In Next Screen
% In Bottom Screen
% In Receiver Bottom
Max. Powder Size
Powder Shape
Tack
Wetting
* P/F = PASS/FAIL; enter P if test results are within tolerance of actual requirement; otherwise, enter F
IPC-TM-650
Number
2.4.34
Subject
Solder
Paste Viscosity—T-Bar Spin Spindle Method (Applicable
for 300,000 to 1,600,000 Centipoise)
Date
1/95
Revision
P
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1.0
Scope
This
test specifies a standard procedure for
determining the viscosity of solder paste in the range of
50,000 to 300,000 centipoise.
2.0
Applicable Documents
None
3.0
Test Specimen
Paste
to be tested shall stabilize at
25°C ± 1°C for a minimum of 24 hours prior to testing. The
paste volume shall be sufficient to fill a test container having a
minimum diameter of 5 cm and a minimum depth of 5 cm.
4.0
Equipment/Apparatus
Equipment
used shall be a
spindle type viscometer (Brookfield RVTD or equivalent) with a
helipath stand and pen recorder. A TC spindle shall be used
for tests. Spindle speed is 5 rpm. Other equipment may be
used provided the results can be empirically correlated as
mutually agreed upon with the following test. Additional shear
rates may be specified by the user or supplier provided one
data point is based as specified below.
5.0
Procedure
5.1 Preparation
5.1.1
Open
the supply container(s); remove any internal cov-
er(s); scrape off paste adhering to the lid(s), internal covers,
and the container walls; and add this material to the paste in
the supply container(s).
5.1.2
Using
a spatula, stir the paste gently for 1 to 2 minutes
to homogenize it; taking care to avoid the introduction of air.
5.1.3
If
necessary, gently transfer the paste to the test con-
tainer having the specified volume—without introducing air.
Note: If the supply container meets the volume and size
requirements, a separate test container is not needed.
5.1.4
The
test container shall be placed in a constant tem-
perature environment at 25°C ± 0.25°C.
5.1.5
After
reaching 25°C ± 0.25°C, the solder paste shall
be stirred and then tested within 20 minutes to minimize set-
tling of the metal powder; while remaining at 25°C.
5.2
Test
5.2.1
Set
the solder paste container below the spindle.
Record data as the spindle penetrates the solder paste.
5.3
Evaluation
The
viscosity is calculated from the value
recorded after the bar of the spindle comes in contact with the
surface of the paste. Record the data in Table 1 ‘‘Test Report
on Solder Paste.’’
6.0 Notes
6.1
Test Equipment Sources
The
equipment sources
described below represent those currently known to the
industry. Users of this test method are urged to submit addi-
tional source names as they become available, so that this list
can be kept as current as possible.
6.1.1
Spindle Type Viscometer Equipment
Brookfield
Engineering Laboratories, Inc.
240 Cushing Street
Stoughton, MA 02072
(617) 344-4310
The
Institute for Interconnecting and Packaging Electronic Circuits
2215 Sanders Road Northbrook, IL 60062-6135
IPC-TM-650
TEST
METHODS MANUAL
Number
2.4.34.1
Subject
Solder
Paste Viscosity—T-Bar Spindle Method
(Applicable at less than 300,000 Centipoise)
Date
1/95
Revision
Originating Task Group
Solder Paste Task Group (5-24b)
Material
in this Test Methods Manual was voluntarily established by Technical Committees of the IPC. This material is advisory only
and its use or adaptation is entirely voluntary. IPC disclaims all liability of any kind as to the use, application, or adaptation of this
material. Users are also wholly responsible for protecting themselves against all claims or liabilities for patent infringement.
Equipment referenced is for the convenience of the user and does not imply endorsement by the IPC.
P
age1of2
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