IPC-TM-650 EN 2022 试验方法.pdf - 第313页

1.0 Scope This method describes the method for deter- mining the time to delamination of laminates and printed boards through the use of a thermomechanical analyzer (TMA). 2.0 Applicable Documents IPC-TM-650 Method 2.4.2…

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5.4.3.2
The
PTE is calculated as follows:
Percent TE = t
D
–t
A
T
O
x
100
Where
t
o
=
Initial thickness (see 5.1.5)
t
D
=
Thickness at Temperature D
t
A
=
Thickness at Temperature A
5.5
Report
5.5.1
Report
the glass transition temperature of each speci-
men.
5.5.2
Report
the TE as CTE in ppm/°C or as PTE in percent-
age, and the temperature ranges over which the TE has been
determined. If specified, report the CTE over the temperature
ranges above and below the T
g
(A-B
and C-D).
5.5.3
Report
the scan rate and final TE temperature if other
than that specified.
6.0 Notes
6.1
Calibration
of the TMA must be carried out according to
the manufacturer’s instructions.
6.2
The
Tg for a given material may be significantly different
when measured by DSC versus TMA. The test equipment
used should be noted after the reported glass transition value,
i.e., 136.4° (DSC) or 132.6° (TMA).
6.3
Most
thermal analysis equipment have the software
capability to determine T
g
and
CTE values; it is recommended
that this approach be used for consistency, provided test
parameters (e.g., temperatures, edge smoothing factors, etc.)
do not conflict with the procedures specified.
6.4
To
improve the accuracy of the test, the thickness
should be at least 0.76 mm [0.030 in] and preferably 1.6 mm
[0.062 in]. If the material thickness to be measured is less than
0.020 inch, a specimen stack-up to at least 0.51 mm [0.020
in] may be used although the test error probability is greatly
increased. A sample of suitable thickness may be prepared
from the prepreg used in the manufacture of the base mate-
rial by laminating and curing as recommended by the supplier.
Specimen thickness should not exceed 2.36 mm [0.093 in] to
avoid variability from thermal gradients occurring within the
specimen.
6.5 Load
selection criteria. Initial load is recommended to be
5g. The load should be adjusted for differences in material
types or specimen configuration in order to assure intimate
contact between the probe, specimen, and stage. Avoid
excess load which may result in penetration or distortion of
the specimen.
6.6
Initial
temperature for starting the scan is determined by
an evaluation of the derivative of the time/temperature curve
for the equipment. Test data is not valid until the time/
temperature curve is stabilized. Refer to operating instruction
of the equipment for additional information.
6.7
Desiccator Conditions
The
Test Methods Task Group
determined that a great majority of test laboratories are unable
to consistently hold the Relative Humidity in a desiccator to
less than 20%. Based on data from participating company lab
management, the lowest practically feasible RH for use with
the affected IPC Test Methods is 30% maximum.
IPC-TM-650
Number
2.4.24
Subject
Glass
Transition Temperature and Z-Axis Thermal Expansion by
TMA
Date
12/94
Revision
C
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1.0
Scope
This
method describes the method for deter-
mining the time to delamination of laminates and printed
boards through the use of a thermomechanical analyzer
(TMA).
2.0
Applicable Documents
IPC-TM-650
Method
2.4.24, Glass Transition Temperature
and Z-Axis Thermal Expansion by TMA.
3.0
Test Specimens
3.1 Size
Specimens
shall be approximately 6.35 mm x
6.35 mm [0.25 in x 0.25 in] by the thickness of the sample.
3.2
Quantity and Sampling
Unless
otherwise specified,
two specimens shall be tested, to be taken from random loca-
tions of the material in question.
4.0
Apparatus or Material
4.1 Drying Chamber
Air
circulating oven capable of main-
taining 105 ±2°C [221 ±3.6°F].
4.2
Cutting Equipment
Diamond
blade or wheel, sanding
equipment, or equivalent, to provide a specimen of the size
and edge quality specified.
4.3
Desiccator
Dessication
chamber capable of maintain-
ing an atmosphere less than 30% RH at 23°C [73.4°F].
4.4
Tester
Thermal
Mechanical Analyzer (TMA) capable of
determination of dimensional change to within ±0.0025 mm
[0.0001 in] over the specified temperature range.
5.0
Procedure
5.1 Specimen Preparation
5.1.1
Metallic
clad laminates shall be tested as is. Multilayer
printed boards may be sampled with internal conductors
present. (For determination of a multilayer board’s bond integ-
rity, presence of internal conductors is preferred.)
5.1.2
Specimens
shall be cut to the specified size using
appropriate procedures and equipment to minimize mechani-
cal stress or thermal shock.
5.1.3 The
edges shall be smooth and burr-free by means on
sanding or equivalent (to allow the specimen to rest com-
pletely flat on the mounting stage). Use care to minimize
stress or heat on the specimen.
5.1.4
The
specimen shall be preconditioned by baking for 2
hours at 105 ±2°C [221 ±3.6°F], then cooled to room tem-
perature in a dessicator.
5.2
Measurement
5.2.1
Remove
the specimen from the dessicator and place
the specimen on the stage of the TMA taking care that the
sample is centered and resting flat on the stage.
5.2.2
Lower
the TMA’s probe onto the specimen and apply
a force of 0.005 Newtons [5g]; then lower the furnace into
place around the stage.
5.2.3
Start
the temperature ramp (or scan) from an initial
temperature no higher than 35°C [95°F].
5.2.4
Maintain
the scan at the specified rate. Unless other-
wise specified, the scan rate shall be 10°C/minute (see 6.4).
5.2.5 After
the scan reaches the specified isothermal tem-
perature, hold at that temperature for 10 minutes or to failure.
Unless otherwise specified, the isothermal temperature shall
be 260°C [500°F].
If the instrument allows real time display of the data, terminate
the experiment after evidence of delamination is displayed.
5.3
Evaluation
The
time to delamination is determined as
the time from the onset of the isotherm to failure. Failure is any
event or deviation of the data plot where the thickness is
shown to have irreversibly changed. The scan in Figure 1 is
typical of an epoxy material at 260°C [500°F] isothermal tem-
perature. On occasion, some materials will delaminate before
The
Institute for Interconnecting and Packaging Electronic Circuits
2215 Sanders Road Northbrook, IL 60062-6135
IPC-TM-650
TEST
METHODS MANUAL
Number
2.4.24.1
Subject
Time
to Delamination (TMA Method)
Date
12/94
Revision
Originating Task Group
MIL-P-13949 Test Methods Task Group (7-11b)
Material
in this Test Methods Manual was voluntarily established by Technical Committees of the IPC. This material is advisory only
and its use or adaptation is entirely voluntary. IPC disclaims all liability of any kind as to the use, application, or adaptation of this
material. Users are also wholly responsible for protecting themselves against all claims or liabilities for patent infringement.
Equipment referenced is for the convenience of the user and does not imply endorsement by the IPC.
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the
isotherm is reached. In this case, the temperature at the
time of failure shall be recorded.
5.4
Report
5.4.1
Report
the Time to Delamination as determined in 5.3.
Report the time at which any other plot event has taken place
which was not determined to be irreversible.
5.4.2
Report
the configuration of the sample (e.g., whether
external or internal foil is present).
5.4.3 Report
the ramp rate and isothermal temperature if
other than that specified.
6.0
Notes
6.1
For
epoxy laminates and similar materials, the recom-
mended isothermal temperature is 260°C [500°F]. For polyim-
ides and other high temperature materials, the isothermal
temperature may be increased to 288°C [550°F]. For other
material types, consult with the material manufacturer.
6.2
Calibration
of the instrument should be carried out
according to the manufacturer’s instructions.
6.3
The
T
g
of
the material may be obtained from this test,
which is similar to Method 2.4.24. It should be noted that the
T
g
so
obtained is a ‘‘first pass’’ value.
6.4
A
faster ramp rate will decrease the time to run, provide
some greater distinction between materials, and provide a
closer equivalence to the Thermal Stress test, 2.4.13.1.
A rate of 100°C/minute [212° F/minute] is recommended for
such determinations.
Figure
1
IPC-TM-650
Number
2.4.24.1
Subject
Time
to Delamination (TMA Method)
Date
12/94
Revision
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