IPC-TM-650 EN 2022 试验方法.pdf - 第159页

lay flat to one another. Using a 25.4 mm [1.0 in] diameter hole punch, cut 2 holes at least 25.4 mm [1.0 in] apart (See Figure 1) in approximately the middle of the specimen. Caution should be taken during cutting in ord…

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1.0
Scope
This
test method is designed to measure the
Resin Flow of ‘‘no flow’’ prepreg used for bonding and adhe-
sion without formation of resin bead as caused by flow of the
resin.
2.0
Applicable Documents
None
3.0
Test Specimens
3.1 Size and Configuration
A
specimen shall consist of
multiple plies of prepreg cut approximately 102 mm [4.0 in] x
102 mm [4.0 in]. If the reinforcement is a continuous fiber
woven fabric, the sides shall be cut on a bias to the fabric
weave. Unless otherwise specified, the test specimen shall
have three plies.
3.2
Quantity and Sampling
Unless
otherwise specified,
the number of specimens tested shall be as follows: For quali-
fication testing, 3 specimens shall be tested, with the pieces
for each taken from areas of the prepreg that represents the
center and both edges of the material as impregnated. For lot
testing, one specimen shall be tested, with the pieces ran-
domly taken from the prepreg. Pieces shall be taken no less
than 25.4 mm [1.0 in] from the impregnated edge.
4.0
Apparatus or Material
4.1 Laminating Press
Unless
otherwise specified, a lami-
nating press capable of maintaining at a temperature of 171 ±
2.8°C [340 ± 5°F] and capable of providing a pressure of 1380
± 70 kPa [200 ± 10 psi] on the test sample, see 6.1
4.2
Hole Punch
Hole
cutting tool, such as a hole punch or
die set capable of cutting a 25.4 ± 1.3 mm [1.0 ± 0.05 in] hole.
4.3
Materials
4.3.1
Release
material shall be Tedlar type (polyvinyl fluo-
ride, PVF), or equivalent, of 0.05 mm [0.002 in] thickness,
maximum, at least as large as the size of the caul plates.
4.3.2
Any
copper-clad laminate of thickness between 0.25
mm [0.010 in] and 0.38 mm [0.0151 in] shall be cut to
approximately 152 mm x 152 mm [6.0 in x 6.0 in].
4.3.3
Conformal
press pad material equivalent to 0.5 mm
[0.020 in] cotton linter paper, and cut to approximately 152
mm x 152 mm [6.0 in x 6.0 in].
4.4
Measuring Microscope
Bausch
and Lomb, model
SUB–73 stereozoom microscope with 31–16–08 micrometer
disc, Carl Zeiss Stage Micrometer, or equivalent.
4.5
Caul Plates
Caul
plates shall be 3.2 mm [0.125 in]
thick and 152 mm [6.0 in] square and made from type 304
steel, or equivalent.
4.6
Desiccator
Desiccation
chamber capable of maintain-
ing an atmosphere of less than 30% RH, at 23°C [73°F].
5.0
Procedure
5.1 Specimen Preparation
5.1.1
The
prepreg shall be cut to conform with the speci-
men size and configuration as per 3.1.
5.1.2
If
testing is to be performed more than 10 minutes
after the prepreg has been manufactured, specimens shall be
desiccated for 4 ± 1/4 hrs. prior to testing.
5.1.3
Cleaning of Copper Cladding
When
applicable for
referee purposes, clean the metallic cladding on the copper
clad laminate by wiping the copper cladding with isopropyl
alcohol. The copper clad laminate shall be immersed in suit-
able container containing 22-23° BAUME 20 percent by vol-
ume solution of hydrochloric acid, technical grade, maintained
at 21°C ± 5.6°C [170°F ± 10°F] for a period of 15 seconds.
After removal of the copper clad laminate from the hydrochlo-
ric acid, the copper cladding then shall be rinsed with a cold
water spray rinse for 5 seconds and blown dry with filtered, oil
free, compressed air.
5.2 Measurement
5.2.1
A
specimen shall be formed by stacking three plies of
prepreg with the grain of the reinforcement aligned in the
same direction. Only if necessary to prevent ply slippage, tack
the three plies together using a standard soldering iron within
one quarter inch from one or more corners so that the plies
The
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2215 Sanders Road Northbrook, IL 60062-6135
IPC-TM-650
TEST
METHODS MANUAL
Number
2.3.17.2
Subject
Resin
Flow of ‘‘No Flow’’ Prepreg
Date
8/97
Revision
B
Originating Task Group
MIL-P-13949 Test Methods Task Group (7-11b)
Material
in this Test Methods Manual was voluntarily established by Technical Committees of the IPC. This material is advisory only
and its use or adaptation is entirely voluntary. IPC disclaims all liability of any kind as to the use, application, or adaptation of this
material. Users are also wholly responsible for protecting themselves against all claims or liabilities for patent infringement.
Equipment referenced is for the convenience of the user and does not imply endorsement by the IPC.
P
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lay
flat to one another. Using a 25.4 mm [1.0 in] diameter hole
punch, cut 2 holes at least 25.4 mm [1.0 in] apart (See Figure
1) in approximately the middle of the specimen. Caution
should be taken during cutting in order to prevent any loose
fibers from protruding into the clearance hole. Measure the
diameter of each hole in 3 places, each approximately 60°
radial angle from the others and determine the average diam-
eter of the holes.
5.2.2
Place
the stack onto and in the middle of a 152 mm x
152 mm [6.0 in x 6.0 in] copper clad laminate of thickness
between 0.25 mm [0.010 in] and 0.38 mm [0.015 in] thick and
cover the stack with a sheet of release film. Over the release
film place 2 pieces press pad material. For referee purposes,
the surface of the copper cladding shall be cleaned immedi-
ately prior to lay-up using the procedure in paragraph 5.1.3.
(The cleaning is to standardize the surface against which the
resin will flow.)
5.2.3
Place
the stack (specimen plus laminate, release, and
padding) between the two caul plates. Load the stack into the
laminating press maintained at 171°±2.8°C [340°±5°F] and
close immediately to 1380 ± 70 kPa [200 ± 10 psi]. After
holding at full pressure for 20 minutes, minimum, release the
pressure and remove the package.
5.3
Evaluation
After
the package has cooled to room
temp, measure the diameter of the punched holes at the point
of maximum and minimum diameter as formed by the resin
flow. Subtract the average diameter of holes obtained in 5.2.1
from the maximum and minimum diameters.
5.4
Report
The results shall be reported including the fol-
lowing:
1. Identification of specimens tested.
2. Resin flow, for each specimen tested in terms of the maxi-
mum flow and minimum flow in millimeters (thousands of
an inch) for both die-cut holes.
6.0
Notes
6.1
Agreement
between supplier and user other than that
specified in 4.1 may be necessary for specific resin
chemistries.
6.2
Desiccator Conditions
The
Test Methods Task Group
determined that a great majority of test laboratories are unable
to consistently hold the Relative Humidity in a desiccator to
less than 20%. Based on data from participating company lab
management, the lowest practically feasible RH for use with
the affected IPC Test Methods is 30% maximum.
IPC-TM-650
Number
2.3.17.2
Subject
Resin
Flow of ‘‘No Flow’’ Prepreg
Date
8/97
Revision
B
P
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IPC-23172-fig1
Figure
1
IPC-TM-650
Number
2.3.17.2
Subject
Resin
Flow of ‘‘No Flow’’ Prepreg
Date
8/97
Revision
B
P
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