Operating Instructions_VF335_en.pdf - 第11页
Table of contents 9.5.3.4 Flexible rail 2, (dual track) ............................................................................................ 558 9.5.3.5 Roller conveyor extension, right .........................…
Table of contents
8.11.9.8 Completing the DIP solder pot replacement process...................................................438
8.11.10 Board fixation: Clean and lubricate slide surfaces..........................................................................439
9 Spare and wear parts......................................................................................................................................443
9.1 Read this first!............................................................................................................................................... 446
9.1.1 Nameplate and machine number...................................................................................................446
9.1.2 Target readers, permitted spare parts ...........................................................................................447
9.2 Machine frames ............................................................................................................................................ 448
9.2.1 Base module 150 ............................................................................................................................448
9.2.2 Base module 75 ..............................................................................................................................451
9.2.3 Additional module 150 ...................................................................................................................453
9.2.4 Additional module 75 .....................................................................................................................455
9.2.5 Additional module 1100 DIP...........................................................................................................457
9.2.6 Additional module 1300 DIP XL ......................................................................................................459
9.3 Spray fluxer and options ...............................................................................................................................461
9.3.1 Complete spray fluxer.....................................................................................................................461
9.3.2 Fixed spray head holder (single track)............................................................................................464
9.3.3 Fixed spray head support (dual track) ............................................................................................465
9.3.4 Accommodating the adjustable spray head ...................................................................................466
9.3.5 Spray monitoring (optional) ...........................................................................................................467
9.3.6 Flux material stockage....................................................................................................................468
9.3.7 Spray fluxer fiducial recognition.....................................................................................................469
9.3.8 Area-Spray head (Option)...............................................................................................................471
9.4 Positioning systems....................................................................................................................................... 472
9.4.1 Single pot positioning system (single track) ...................................................................................472
9.4.2 Z-axis single pot ..............................................................................................................................477
9.4.3 Double pot positioning system (dual track)....................................................................................478
9.4.4 Z-axis double pot (dual track) .........................................................................................................483
9.4.5 Z-axis excenter solder pot (fix, single track) ...................................................................................485
9.4.6 Positioning system for double solder pots with eccentric solder pot lids (80mm, fixed, double
stroke, single track) ........................................................................................................................486
9.4.7 Z-axis excenter solder pot (double stroke, single track).................................................................490
9.4.8 Positioning system for double solder pots with eccentric solder pot lids, y-variable ....................492
9.4.9 Z-axis excenter solder pot, y-variable.............................................................................................496
9.5 Transport system .......................................................................................................................................... 499
9.5.1 Fluxer unit conveyor system...........................................................................................................499
9.5.1.1 Fixed rail 1, (single track)..............................................................................................499
9.5.1.2 Flexible rail 1, (single track) ..........................................................................................502
9.5.1.3 Fixed rail 2, (dual track) ................................................................................................508
9.5.1.4 Flexible rail 2, (dual track) ............................................................................................511
9.5.2 Conveyor system preheater module ..............................................................................................514
9.5.2.1 Fixed rail 1, (single track)..............................................................................................514
9.5.2.2 Flexible rail 1, (single track) ..........................................................................................519
9.5.2.3 Fixed rail 2, (dual track) ................................................................................................523
9.5.2.4 Flexible rail 2, (dual track) ............................................................................................526
9.5.2.5 First stopper left, temperature resistant......................................................................528
9.5.2.6 First stopper right, temperature resistant....................................................................529
9.5.2.7 Second stopper left, (segmented preheating)..............................................................530
9.5.2.8 Second stopper right, (segmented preheating)............................................................532
9.5.3 Selective soldering unit conveyor system.......................................................................................534
9.5.3.1 Fixed rail 1, (single track)..............................................................................................534
9.5.3.2 Fixed rail 2, (dual track) ................................................................................................542
9.5.3.3 Flexible rail 1, (single track) ..........................................................................................549
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 x/695
Table of contents
9.5.3.4 Flexible rail 2, (dual track) ............................................................................................558
9.5.3.5 Roller conveyor extension, right...................................................................................565
9.5.4 DIP soldering unit conveyor system ...............................................................................................566
9.5.4.1 Fixed rail, DIP pump wheel ...........................................................................................566
9.5.4.2 Flexible rail, DIP pump wheel .......................................................................................568
9.5.4.3 Fixed rail 1, DIP induction (single track) .......................................................................570
9.5.4.4 Flexible rail 1, DIP induction (single track)....................................................................575
9.5.4.5 Fixed rail, DIP XL induction, (single track).....................................................................581
9.5.4.6 Flexible rail, DIP XL induction, (single track).................................................................586
9.6 Drives ............................................................................................................................................................592
9.6.1 Width adjustment drive..................................................................................................................592
9.6.2 Pin chain (single track)....................................................................................................................593
9.6.3 Fluxer conveyor pin chain drive (dual track)...................................................................................594
9.6.4 Preheating conveyor pin chain drive (dual track)...........................................................................596
9.7 Preheaters..................................................................................................................................................... 597
9.7.1 Dynamic IR emitters with glass plate 8 x 1.5 kW ............................................................................597
9.7.2 Upper heating installation kit --> 04.2010......................................................................................598
9.7.3 Top heating installation set 08/2010 -->.........................................................................................600
9.7.4 Compressed air heating..................................................................................................................601
9.8 Selective soldering modules and options...................................................................................................... 603
9.8.1 Solder pot cover, centric.................................................................................................................603
9.8.2 Solder pot lid, centric (dual track) ..................................................................................................606
9.8.3 Solder pot cover, eccentric, with roller conveyor...........................................................................609
9.8.4 Pump pipe (dual track) ...................................................................................................................611
9.8.5 Solder pot, asymmetrical (single track) ..........................................................................................612
9.8.6 Solder pot, symmetrical, dual track................................................................................................614
9.8.7 Deposit tray ....................................................................................................................................616
9.8.8 Storage tray (dual track) .................................................................................................................617
9.8.9 Gassing cap without heating insert ................................................................................................618
9.8.10 Gassing cap with heating insert......................................................................................................619
9.8.11 Wave height measurement ............................................................................................................620
9.8.12 Wave height measurement, dual ...................................................................................................621
9.8.13 Solder level monitoring ..................................................................................................................622
9.8.14 Selective soldering unit feeding......................................................................................................623
9.8.15 Process observation (dual track) --> 09.2011 .................................................................................624
9.8.16 Process observation (dual track) 10.2011 --> .................................................................................625
9.8.17 Process observation (single track)Single pot / Eccentric nozzle, fixed ...........................................626
9.8.18 Process observation (single track) Eccentric nozzle, double travel ................................................627
9.8.19 Process observation (single track) Eccentric nozzle, y-variable......................................................628
9.8.20 Fiducial recognition and deflection measurement.........................................................................629
9.9 DIP_soldering units and options ...................................................................................................................631
9.9.1 DIP soldering module (multiwave) with paddle wheel pump ........................................................631
9.9.1.1 Gassing hood ................................................................................................................631
9.9.1.2 Roll out unit ..................................................................................................................633
9.9.1.3 DIP solder pot ...............................................................................................................635
9.9.1.4 DIP soldering unit pressure plate .................................................................................637
9.9.1.5 DIP solder pot nozzle plate ...........................................................................................638
9.9.1.6 DIP soldering unit lifting system ...................................................................................639
9.9.1.7 DIP soldering unit pump ...............................................................................................641
9.9.2 DIP_soldering module (multiwave) standard with induction pump...............................................642
9.9.2.1 DIP soldering module (multiwave) standard extension unit and Z axis........................642
9.9.2.2 DIP soldering module (multiwave) standard pressure chamber and solder pot..........646
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 xi/695
Table of contents
9.9.2.3 DIP soldering module (multiwave) standard gassing hood ..........................................650
9.9.2.4 DIP soldering module (multiwave) standard wave height measurement ....................654
9.9.2.5 Standard DIP soldering module (multiwave) setup verification...................................656
9.9.2.6 Solder feed with turret bar container (option).............................................................657
9.9.3 DIP_soldering module (multiwave) XL with induction pump .........................................................659
9.9.3.1 DIP soldering module (multiwave) XL extension unit and Z axis ..................................659
9.9.3.2 DIP soldering module (multiwave) XL pressure chamber and solder pot ....................663
9.9.3.3 DIP soldering module (multiwave) XL gassing hood.....................................................667
9.9.3.4 DIP soldering module (multiwave) XL wave height measurement...............................671
9.9.3.5 XL DIP soldering module (multiwave) setup verification..............................................673
9.9.3.6 Solder feed with turret bar container (option).............................................................674
9.10 Spare and wearing part packages ................................................................................................................. 675
9.10.1 Wearing part package 184781........................................................................................................675
9.10.2 Spare part package 184906 ............................................................................................................677
9.10.3 Spare part package 184914 ............................................................................................................679
10 Appendix ........................................................................................................................................................681
10.1 EC Declaration of Conformity........................................................................................................................ 682
10.2 ESD-Certificate ..............................................................................................................................................683
10.3 ESD Foil.......................................................................................................................................................... 691
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 xii/695