Operating Instructions_VF335_en.pdf - 第290页
8|Service and maintenance Duration Further information Monthly 15 Min 8.7.1 Cleaning the machine outside Monthly 15 Min 8.7.2 Switch cabinets and PC Visual in- spection Monthly 15 Min 8.7.3 Visual inspection of the dif…
8|Service and maintenance
8.1 Service table
Duration Further information
In each shift 5 Min 8.4.2 Solder nozzles: Visual inspection
(selective soldering module)
In each shift 15 Min 8.4.1 Conveyor profiles and chains:
visual inspection
In each shift 15 Min 8.4.3 Selective soldering module:
Clean the solder pot
In each shift 15 Min 8.10.4 Turret bar container (option)
Visual inspection, cleaning
Daily 5 Min 5.3.7 Indicator lamp: Perform light
test
Daily 5 Min 8.5.1 Sensors: visual inspection
Daily 5 Min 8.5.2 Spray fluxer cleaning
Daily 5 Min 8.5.3 Dynamic IR emitters with glass
plate: Visual inspection and
cleaning
Daily 5 Min 8.5.4 Compressed air heating: Visual
inspection
Daily 5 Min 8.5.5 Solder feeding: visual inspection
Weekly 5 Min 6.2.1 Checking the EMERGENCY stop
function
Weekly 5 Min 8.6.2 Suction in the process room
visual inspection
Weekly 5 Min 8.6.3 Suction in the flux material stor-
age space visual inspection
Weekly 5 Min 8.6.7 Check the nitrogen flow rate to
the solder nozzle
Weekly 5 Min 8.6.9 Checking the nitrogen flow to
the solder level monitoring
Weekly 5 Min 8.6.10 Solder level monitoring: Check
for proper operation
Weekly 5 Min 8.6.12 Flux reserve: Visual inspection,
cleaning
Weekly 5 Min 8.6.14 Cleaning the selective soldering
module
Weekly 15 Min 8.6.4 Checking the function of the dif-
ferential pressure switch (suc-
tion)
Weekly 15 Min 8.6.5 Check the pneumatic system
Weekly 15 Min 8.6.6 Check the nitrogen input pres-
sure
Weekly 15 Min 8.6.8 Solder level monitoring Check-
ing input pressure
Weekly 15 Min 8.6.11 Conveyor system: visual inspec-
tion
Weekly 15 Min 8.6.13 Spray fluxer: Cleaning the whole
fluxer area
Weekly 15 Min 8.6.15 Visual inspection of the axis sys-
tem (mechanics)
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 289/695
8|Service and maintenance
Duration Further information
Monthly 15 Min 8.7.1 Cleaning the machine outside
Monthly 15 Min 8.7.2 Switch cabinets and PC Visual in-
spection
Monthly 15 Min 8.7.3 Visual inspection of the differen-
tial pressure switches
Monthly 15 Min 8.7.4 Checking the pneumatic system
(in general)
Monthly 15 Min 8.7.5 Checking the nitrogen system (in
general)
Monthly 15 Min 8.7.6 Selective soldering module:
Visual inspection
Monthly 15 Min 8.7.7 Visual inspection of the axis sys-
tem (electrics)
Monthly 15 Min 8.7.8 Visual inspection of the axis sys-
tem (sensors)
Monthly 15 Min 8.7.9 Check the entire conveyor sys-
tem
Quarterly 15 Min 5.7 Backing up all data on the ma-
chine
Quarterly 15 Min 8.8.1 Lubrication of the conveyor sys-
tem, visual inspection of the
round belts
Quarterly 15 Min 8.8.2 Backing up all data on the ma-
chine
Quarterly 15 Min 8.8.3 Spray fluxer: Visual inspection of
the flux material filter
Quarterly 30 Min 8.8.4 Lubricating the Z-axis of the se-
lective soldering module
Quarterly 30 Min 8.8.5 Lubricating the DIP soldering
unit Z-axis
Semi-annually 5 Min 5.3.5 Checking the EMERGENCY STOP
function
Semi-annually 5 Min 8.6.1 Checking the EMERGENCY STOP
function
Semi-annually 5 Min 8.9.4 Solder sample
Semi-annually 15 Min 8.9.2 The whole machine (electrics)
Semi-annually 15 Min 8.9.3 Visual inspection, lubrication of
the width adjustment
Semi-annually 30 Min 8.10.1 The whole machine (mechanics)
Semi-annually 30 Min 8.10.2 Total electrical equipment in the
switchgear cabinet
Semi-annually 1 h 8.9.1 Whole machine (calibration)
Annually 30 Min 8.10.3 Disassembling and cleaning the
flux material storage tank.
When required 15 Min 8.11.1 Supplementing flux material
storage
When required 30 Min 8.11.2 Clean the spray head
When required 30 Min 8.11.3 Z-axis lubrication after 400
hours of operation
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 290/695
8|Service and maintenance
Duration Further information
When required 30 Min 8.11.4 Preparing solder nozzles
When required 30 Min 8.11.5 Cleaning the gassing cap
When required 30 Min 8.11.6 Gassing ring replacement
When required 30 Min 8.11.9 DIP soldering module (multi-
wave) with induction pump:
Solder pot replacement (op-
tional)
When required 30 Min 8.11.10 Board fixation: Clean and lubric-
ate slide surfaces
When required 1.5 h 8.11.7 DIP soldering module (multi-
wave) with induction pump:
Clean the solder pot
When required 1.5 h 8.11.8 DIP soldering module (multi-
wave) with induction pump:
Pump riser tube cleaning
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 291/695