Operating Instructions_VF335_en.pdf - 第6页

Table of contents 5.6.3 Automatic switch-off in case of power failure (with UPS) .............................................................. 114 5.6.3.1 If no board is present inside the machine .....................…

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Table of contents
4.9.1 Clearance space around the machine...............................................................................................73
4.9.2 Footprint area conditions .................................................................................................................74
4.9.3 Setting the machine height...............................................................................................................75
4.9.4 Aligning the machine ........................................................................................................................78
4.9.5 Remove the unit transport locks ......................................................................................................79
4.10 Assembling components.................................................................................................................................79
4.10.1 Assembling the signal lamp ..............................................................................................................80
4.10.2 Assembling the code reader .............................................................................................................80
4.11 Connecting the machine ................................................................................................................................. 80
4.11.1 Preparing the electrical connection..................................................................................................81
4.11.2 Connecting the power supply...........................................................................................................82
4.11.3 Inline interfaces ................................................................................................................................83
4.11.4 Connecting the suction pipes ...........................................................................................................84
4.11.5 Connection to the compressed air supply ........................................................................................85
4.11.6 Connection to an inert gas supply unit.............................................................................................86
4.11.7 Connection to the exhaust air monitoring system ...........................................................................87
4.12 Storage............................................................................................................................................................ 87
4.13 Disposal........................................................................................................................................................... 88
5 Commissioning .................................................................................................................................................91
5.1 Read this first!................................................................................................................................................. 92
5.1.1 Target readers group ........................................................................................................................93
5.1.2 For your safety..................................................................................................................................93
5.1.3 Supplementary documents ..............................................................................................................93
5.2 Machine operating modes .............................................................................................................................. 94
5.3 First commissioning ........................................................................................................................................ 96
5.3.1 Connecting the machine...................................................................................................................96
5.3.2 Adjust pneumatic and nitrogen pressure .........................................................................................96
5.3.3 Set the language ...............................................................................................................................97
5.3.4 Logging in a user ...............................................................................................................................97
5.3.5 Checking the EMERGENCY STOP function ........................................................................................97
5.3.6 Setting time and date .......................................................................................................................98
5.3.7 Indicator lamp: Perform light test ....................................................................................................99
5.3.8 Checking the safety equipment........................................................................................................99
5.3.9 Referencing modules......................................................................................................................100
5.3.9.1 Referencing the fluxer module .....................................................................................101
5.3.9.2 Referencing the soldering module ...............................................................................102
5.3.9.3 Referencing width adjustment .....................................................................................102
5.3.10 Check modules................................................................................................................................104
5.3.10.1 Check the conveyor system..........................................................................................104
5.3.10.2 Checking width adjustment..........................................................................................105
5.3.10.3 Check fluxer module.....................................................................................................105
5.3.10.4 Checking preheater modules........................................................................................105
5.3.10.5 Check the compressed air heater (optional) ................................................................106
5.3.10.6 Checking the solder temperature.................................................................................106
5.3.10.7 Enabling the nitrogen supply........................................................................................106
5.3.10.8 Check stoppers and board fixation...............................................................................107
5.4 Preparing the machine for operation ........................................................................................................... 109
5.5 Recurring commissioning.............................................................................................................................. 110
5.5.1 Activation via weekly timer ............................................................................................................110
5.6 Machine deactivation ................................................................................................................................... 111
5.6.1 Switch off the machine using the weekly timer .............................................................................111
5.6.2 Leaving the [Automatic] operating mode.......................................................................................112
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 v/695
Table of contents
5.6.3 Automatic switch-off in case of power failure (with UPS)..............................................................114
5.6.3.1 If no board is present inside the machine ....................................................................114
5.6.3.2 If some boards are still inside the machine ..................................................................114
5.6.3.3 Automatic switch-on when power is restored (with UPS)............................................114
5.6.4 Manual shutdown for a longer period of time ...............................................................................115
5.7 Backing up all data on the machine .............................................................................................................. 117
6 Function description .......................................................................................................................................119
6.1 Read this first!............................................................................................................................................... 122
6.1.1 Target readers group ......................................................................................................................122
6.1.2 Supplementary documents ............................................................................................................122
6.2 Machine operation........................................................................................................................................ 123
6.2.1 Checking the EMERGENCY stop function........................................................................................123
6.2.2 Signal lamp......................................................................................................................................124
6.3 Prevailing term definitions in this instruction manual..................................................................................125
6.3.1 Dialogs ............................................................................................................................................125
6.3.2 Frames ............................................................................................................................................125
6.3.3 Radio button...................................................................................................................................125
6.3.4 Checkbox ........................................................................................................................................125
6.3.5 Dropdown menu.............................................................................................................................125
6.3.6 Input fields and display fields .........................................................................................................125
6.3.7 Function and dialog descriptions....................................................................................................126
6.3.8 Buttons ...........................................................................................................................................126
6.3.9 Symbols...........................................................................................................................................126
6.3.10 Operating instructions....................................................................................................................126
6.4 Visualization of the control processes ..........................................................................................................127
6.4.1 Top toolbar .....................................................................................................................................128
6.4.2 The bottom toolbar ........................................................................................................................129
6.4.3 The status bar .................................................................................................................................130
6.5 The [General settings] editing dialog ............................................................................................................ 131
6.5.1 The [Profile] dialog .........................................................................................................................132
6.5.2 The [User administration] dialog ....................................................................................................133
6.5.3 The [Accessibility] frame.................................................................................................................134
6.5.4 Creating a new user........................................................................................................................136
6.5.5 Changing the rights of a user..........................................................................................................137
6.5.6 Removing a user .............................................................................................................................138
6.5.7 The [File paths] editing dialog ........................................................................................................139
6.5.8 The [Logging] editing dialog............................................................................................................141
6.6 The [Weekly timer] setting dialog.................................................................................................................143
6.6.1 Setting the current time .................................................................................................................144
6.6.2 Setting the shut-down period.........................................................................................................144
6.6.3 Setting the switch-on and switch-off times....................................................................................145
6.7 The [Messages] editing dialog.......................................................................................................................147
6.7.1 Message types ................................................................................................................................148
6.7.2 Message description.......................................................................................................................149
6.7.3 The bottom toolbar ........................................................................................................................150
6.7.4 The [Messages administration] dialog............................................................................................151
6.7.5 The [Cyclic messages] settings dialog .............................................................................................153
6.7.6 The [Messages] setting dialog ........................................................................................................156
6.8 The process recorder ....................................................................................................................................158
6.8.1 The bottom toolbar of the process recorder..................................................................................159
6.8.2 The top frame of the [Process recorder] dialog..............................................................................160
6.8.3 The bottom frame of the [Process recorder] dialog.......................................................................162
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 vi/695
Table of contents
6.9 The soldering program editor ....................................................................................................................... 164
6.9.1 The [Libraries] frame ......................................................................................................................165
6.9.2 The [Programs] frame.....................................................................................................................167
6.9.3 Creating a soldering program .........................................................................................................169
6.9.4 The [Soldering program data] dialog ..............................................................................................171
6.9.5 The setting options in the [General soldering program data] ........................................................172
6.9.6 Infeed unit settings.........................................................................................................................173
6.9.7 Fluxer unit settings .........................................................................................................................174
6.9.8 Preheater module settings .............................................................................................................177
6.9.9 Soldering unit settings ....................................................................................................................181
6.9.10 Settings of the Versaeye inspection system (option) .....................................................................184
6.9.11 Working with deflection measurement..........................................................................................185
6.9.12 Working with data sets...................................................................................................................186
6.9.12.1 Fluxer unit data sets .....................................................................................................188
6.9.12.2 Soldering module data set (single pot).........................................................................194
6.9.12.3 Soldering module data set (double pot).......................................................................197
6.9.12.4 Importing from CAD data .............................................................................................199
6.9.13 Working with multiple panels.........................................................................................................200
6.9.14 Filing previous versions of soldering programs ..............................................................................202
6.9.15 Saving soldering programs..............................................................................................................204
6.10 Working with code tables .............................................................................................................................205
6.10.1 What are [Code tables]?.................................................................................................................205
6.10.2 Creating a new code table ..............................................................................................................208
6.10.3 Adding a data set and assigning a soldering program ....................................................................209
6.10.4 How does ErsaSoft analyse the read code? ...................................................................................212
6.10.5 Changing an assignment.................................................................................................................213
6.10.6 Deleting, rename and copy a code table ........................................................................................213
6.10.7 Enabling a code table......................................................................................................................214
6.10.8 Code read error ..............................................................................................................................214
6.11 Selecting and starting a soldering program ..................................................................................................215
6.12 Machine operating modes ............................................................................................................................ 218
6.12.1 Changing the operating mode ........................................................................................................220
6.13 Soldering report and operating data............................................................................................................. 221
6.13.1 Machine operating data .................................................................................................................222
6.13.2 The soldering report .......................................................................................................................225
6.13.3 Recording a soldering report ..........................................................................................................227
6.13.4 Importing and displaying a soldering report ..................................................................................227
6.13.5 Settings for file naming, directories, file size..................................................................................228
6.14 Operation of the modules; input of set values .............................................................................................229
6.14.1 Infeed and infeed unit ....................................................................................................................231
6.14.2 Flux module ....................................................................................................................................232
6.14.3 Pre-heating .....................................................................................................................................233
6.14.4 Selective soldering module.............................................................................................................234
6.14.5 In and out module ..........................................................................................................................235
6.14.6 Entering set values..........................................................................................................................236
6.14.7 The input dialog [width adjustment] ..............................................................................................237
6.14.8 The settings dialog [Width adjustment] .........................................................................................240
6.14.9 Operation of the modules, module maintenance ..........................................................................242
6.14.10 Tutorial: Module maintenance .......................................................................................................243
6.15 The solder nozzle data table ......................................................................................................................... 247
6.15.1 The behaviour of the solder wave with different solder nozzles ...................................................247
6.15.2 The [Solder nozzle data table] settings dialog ................................................................................251
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 vii/695