Operating Instructions_VF335_en.pdf - 第5页

Table of contents 4.9.1 Clearance space around the machine............................................................................................... 73 4.9.2 Footprint area conditions ..............................…

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Table of contents
3.2.7 Operating terminal ...........................................................................................................................38
3.2.8 Exhaust air monitoring .....................................................................................................................39
3.2.9 Safety switch.....................................................................................................................................39
3.2.10 Door- and window interlocking system (optional) ...........................................................................41
3.2.11 Information on fire protection .........................................................................................................42
3.2.11.1 Fire safety prohibitions...................................................................................................42
3.2.11.2 Flux material tank danger zone ......................................................................................44
3.2.11.3 Flux material tank / storage room danger zones............................................................45
3.3 Subject-related safety instructions ................................................................................................................. 46
3.3.1 Handling electrical equipment..........................................................................................................46
3.3.2 Handling pneumatic equipment .......................................................................................................46
3.3.3 Dealing with process materials and substances ...............................................................................46
3.4 Safety instructions for certain operating phases ............................................................................................48
3.4.1 Normal operation .............................................................................................................................48
3.4.2 Safety instructions for maintenance, service, specific work, troubleshooting.................................49
3.5 Safety instructions for certain machine and system parts..............................................................................50
3.5.1 Conveyor system in general..............................................................................................................50
3.5.2 Width adjustment.............................................................................................................................50
3.5.3 Fluxer in general ...............................................................................................................................51
3.5.3.1 Flux material refilling ......................................................................................................52
3.5.4 Preheating in general........................................................................................................................52
3.5.4.1 Preheater cleaning..........................................................................................................52
3.5.5 Solder pot in general ........................................................................................................................53
3.5.5.1 Servicing and cleaning the hot solder pot ......................................................................53
3.5.5.2 Manually refilling solder .................................................................................................54
3.5.5.3 Automatic solder feeding (solder bars, solder wire) ......................................................54
3.5.5.4 Maintenance on hot DIP solder pots On The Fly (optional) ...........................................55
3.5.6 Laser equipment...............................................................................................................................56
3.5.7 Handling of gas pressure springs ......................................................................................................56
3.6 Environmental protection............................................................................................................................... 57
3.7 Retrofitting and changes.................................................................................................................................57
3.8 Transporting the machine............................................................................................................................... 57
3.9 Transporting the machine with built-in DIP soldering unit.............................................................................58
4 Transport, installation, storage, disposal ..........................................................................................................59
4.1 Read this first!................................................................................................................................................. 60
4.1.1 Target readers group ........................................................................................................................60
4.1.2 Supplementary documents ..............................................................................................................60
4.2 Transporting the machine............................................................................................................................... 60
4.3 Transporting the machine with built-in DIP soldering unit.............................................................................61
4.4 Unloading the machine................................................................................................................................... 62
4.4.1 Unloading with a forklift...................................................................................................................62
4.4.2 Unloading with a crane.....................................................................................................................64
4.5 Unpacking the machine .................................................................................................................................. 65
4.5.1 Packaging with Shock Watch ............................................................................................................66
4.5.2 Packaging with Tilt Watch ................................................................................................................67
4.5.3 Machine packaged in a crate............................................................................................................68
4.5.4 Machine packaged on a pallet..........................................................................................................69
4.6 Remove the transport locks ............................................................................................................................70
4.7 Transporting the unpacked machine ..............................................................................................................71
4.7.1 Transport with a forklift....................................................................................................................71
4.8 Screw in the adjustable feet. .......................................................................................................................... 72
4.9 Setting up the machine ................................................................................................................................... 73
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 iv/695
Table of contents
4.9.1 Clearance space around the machine...............................................................................................73
4.9.2 Footprint area conditions .................................................................................................................74
4.9.3 Setting the machine height...............................................................................................................75
4.9.4 Aligning the machine ........................................................................................................................78
4.9.5 Remove the unit transport locks ......................................................................................................79
4.10 Assembling components.................................................................................................................................79
4.10.1 Assembling the signal lamp ..............................................................................................................80
4.10.2 Assembling the code reader .............................................................................................................80
4.11 Connecting the machine ................................................................................................................................. 80
4.11.1 Preparing the electrical connection..................................................................................................81
4.11.2 Connecting the power supply...........................................................................................................82
4.11.3 Inline interfaces ................................................................................................................................83
4.11.4 Connecting the suction pipes ...........................................................................................................84
4.11.5 Connection to the compressed air supply ........................................................................................85
4.11.6 Connection to an inert gas supply unit.............................................................................................86
4.11.7 Connection to the exhaust air monitoring system ...........................................................................87
4.12 Storage............................................................................................................................................................ 87
4.13 Disposal........................................................................................................................................................... 88
5 Commissioning .................................................................................................................................................91
5.1 Read this first!................................................................................................................................................. 92
5.1.1 Target readers group ........................................................................................................................93
5.1.2 For your safety..................................................................................................................................93
5.1.3 Supplementary documents ..............................................................................................................93
5.2 Machine operating modes .............................................................................................................................. 94
5.3 First commissioning ........................................................................................................................................ 96
5.3.1 Connecting the machine...................................................................................................................96
5.3.2 Adjust pneumatic and nitrogen pressure .........................................................................................96
5.3.3 Set the language ...............................................................................................................................97
5.3.4 Logging in a user ...............................................................................................................................97
5.3.5 Checking the EMERGENCY STOP function ........................................................................................97
5.3.6 Setting time and date .......................................................................................................................98
5.3.7 Indicator lamp: Perform light test ....................................................................................................99
5.3.8 Checking the safety equipment........................................................................................................99
5.3.9 Referencing modules......................................................................................................................100
5.3.9.1 Referencing the fluxer module .....................................................................................101
5.3.9.2 Referencing the soldering module ...............................................................................102
5.3.9.3 Referencing width adjustment .....................................................................................102
5.3.10 Check modules................................................................................................................................104
5.3.10.1 Check the conveyor system..........................................................................................104
5.3.10.2 Checking width adjustment..........................................................................................105
5.3.10.3 Check fluxer module.....................................................................................................105
5.3.10.4 Checking preheater modules........................................................................................105
5.3.10.5 Check the compressed air heater (optional) ................................................................106
5.3.10.6 Checking the solder temperature.................................................................................106
5.3.10.7 Enabling the nitrogen supply........................................................................................106
5.3.10.8 Check stoppers and board fixation...............................................................................107
5.4 Preparing the machine for operation ........................................................................................................... 109
5.5 Recurring commissioning.............................................................................................................................. 110
5.5.1 Activation via weekly timer ............................................................................................................110
5.6 Machine deactivation ................................................................................................................................... 111
5.6.1 Switch off the machine using the weekly timer .............................................................................111
5.6.2 Leaving the [Automatic] operating mode.......................................................................................112
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 v/695
Table of contents
5.6.3 Automatic switch-off in case of power failure (with UPS)..............................................................114
5.6.3.1 If no board is present inside the machine ....................................................................114
5.6.3.2 If some boards are still inside the machine ..................................................................114
5.6.3.3 Automatic switch-on when power is restored (with UPS)............................................114
5.6.4 Manual shutdown for a longer period of time ...............................................................................115
5.7 Backing up all data on the machine .............................................................................................................. 117
6 Function description .......................................................................................................................................119
6.1 Read this first!............................................................................................................................................... 122
6.1.1 Target readers group ......................................................................................................................122
6.1.2 Supplementary documents ............................................................................................................122
6.2 Machine operation........................................................................................................................................ 123
6.2.1 Checking the EMERGENCY stop function........................................................................................123
6.2.2 Signal lamp......................................................................................................................................124
6.3 Prevailing term definitions in this instruction manual..................................................................................125
6.3.1 Dialogs ............................................................................................................................................125
6.3.2 Frames ............................................................................................................................................125
6.3.3 Radio button...................................................................................................................................125
6.3.4 Checkbox ........................................................................................................................................125
6.3.5 Dropdown menu.............................................................................................................................125
6.3.6 Input fields and display fields .........................................................................................................125
6.3.7 Function and dialog descriptions....................................................................................................126
6.3.8 Buttons ...........................................................................................................................................126
6.3.9 Symbols...........................................................................................................................................126
6.3.10 Operating instructions....................................................................................................................126
6.4 Visualization of the control processes ..........................................................................................................127
6.4.1 Top toolbar .....................................................................................................................................128
6.4.2 The bottom toolbar ........................................................................................................................129
6.4.3 The status bar .................................................................................................................................130
6.5 The [General settings] editing dialog ............................................................................................................ 131
6.5.1 The [Profile] dialog .........................................................................................................................132
6.5.2 The [User administration] dialog ....................................................................................................133
6.5.3 The [Accessibility] frame.................................................................................................................134
6.5.4 Creating a new user........................................................................................................................136
6.5.5 Changing the rights of a user..........................................................................................................137
6.5.6 Removing a user .............................................................................................................................138
6.5.7 The [File paths] editing dialog ........................................................................................................139
6.5.8 The [Logging] editing dialog............................................................................................................141
6.6 The [Weekly timer] setting dialog.................................................................................................................143
6.6.1 Setting the current time .................................................................................................................144
6.6.2 Setting the shut-down period.........................................................................................................144
6.6.3 Setting the switch-on and switch-off times....................................................................................145
6.7 The [Messages] editing dialog.......................................................................................................................147
6.7.1 Message types ................................................................................................................................148
6.7.2 Message description.......................................................................................................................149
6.7.3 The bottom toolbar ........................................................................................................................150
6.7.4 The [Messages administration] dialog............................................................................................151
6.7.5 The [Cyclic messages] settings dialog .............................................................................................153
6.7.6 The [Messages] setting dialog ........................................................................................................156
6.8 The process recorder ....................................................................................................................................158
6.8.1 The bottom toolbar of the process recorder..................................................................................159
6.8.2 The top frame of the [Process recorder] dialog..............................................................................160
6.8.3 The bottom frame of the [Process recorder] dialog.......................................................................162
Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 vi/695