Operating Instructions_VF335_en.pdf - 第96页

5|Commissioning 5.3 First commissioning When all the work described in chapter Transport, installation, storage, disposal [ } 59] has been properly done, commissioning can be carried out. Perform the fol- lowing activ…

5|Commissioning

Within the Option

[blue RESET button]

Main switch

Electronic OFF

Electronic Init

Power OFF

Voltage supply OKVoltage supply OK

Check emergency-stopCheck emergency-stop

Movement OFF Movement OFF

Maintenance mode

Button

[Movement ON] pressed?

NoNo

Yes

Referencing off all

servo axes OK?

No PCB inside the

machine?

Yes

NO message is

pending which prevents the

change to [Automatic]

Yes

Has the operator

selected a soldering program?

Yes

Has a pre-activate

point been reached, e.g.

[Heating]?

Yes

Weekly timer

in ON phase?

Has the blue

RESET button been

pressed?

Yes

Emergency-off OK?

Yes

Exhaust air OK?

The following condition also

directly results in

[Voltage supply OK]:

- Emergency-off pushed

OR emergency-off

error

- Weekly timer in OFF

phase AND machine

empty

No error for

[Electronic OFF]

pending?

CAN initializ

ing AND PLC

initializing OK?

Button [Automatic]

pressed?

Movement ON

Button

[Movement ON] pressed?

Yes

Movement ON

Machine Init

Referencing servo axes

Internal: PLC OK?

Referencing

Servo axes OK?

Yes

Has the

operator started the

referencing of the Servo

axes?

Are servo axes

availabe?

Supply

voltage OK?

Button

[Maintenance] pressed?

The following condition also

directly results in [Power Off]:

- The

visualization

software version is

outdated.

The following condition also

directly results in

[Movement OFF]:

- The [Movement Off]

key has been pushed

- An error is pending which

results in [Movement off];

e.g. optional CAN device

not configured

The dialog

[...................]

is displayed

Automatic

Flussdiagramm: Die blauen Rechtecke definieren die Betriebsarten der Maschine. Diese Betriebsarten

werden auch in der Statusleiste der Bedienoberfläche angezeigt.

Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 95/695

5|Commissioning

5.3 First commissioning

When all the work described in chapter Transport, installation, storage, disposal

[}59] has been properly done, commissioning can be carried out. Perform the fol-

lowing activities and/or checks in sequence:

5.3.1 Connecting the machine

I ON

0 OFF

a) Remove the lock from the main switch. Turn the main switch to the ON posi-

tion.

b) Switching on the undervoltage supply (UVS, optional)

c) Switch on the PC.

ð The following operations are now running automatically:

a) The PC operating system is started.

b) The machine software is started.

c) Die PLC is started.

ð This process can take up to five minutes.

CAUTION

Risk of property damages!

ü If the machine has been switched off via the main switch, do not restart it imme-

diately.

a) Wait at least for three minutes!

b) Only when this time has elapsed is it possible to restart the machine!

ð Failure to observe this requirement may lead to damages to the electronic equip-

ment of the machine, to the PC and to the UPS!

NOTE

Charge the battery

If the error message [battery empty] is displayed after turning on the machine, the

battery of the undervoltage supply unit must be charged for approx. three hours.

a) Leave the machine in this state.

b) Proceed to commissioning only after this process.

ü If the blue RESET key is present on the terminal:

a) Press the blue RESET key.

ð The machine is now in[Power off] operating mode; see status bar or flow

chart [}94].

ð The process has now been completed.

5.3.2 Adjust pneumatic and nitrogen pressure

a) Adjust the correct pressure of the nitrogen supply on the maintenance unit.

With regard to this, also read Chapters Connection to an inert gas supply unit

[}86] and Protective gas technology (nitrogen) [}26].

b) Adjust the correct pressure of the compressed air supply on the maintenance

unit. With regard to this, also read Chapters Connection to the compressed air

supply [}85] and Pneumatics [}26].

Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 96/695

5|Commissioning

5.3.3 Set the language

ü How to set the language:

a) Click on the

button in the top toolbar of the start dialog.

ð The [General settings] dialog opens.

b) Select the desired language in the [General settings] dialog under [Language].

c) Click on the

button to apply the settings.

d) Click on the

button to close the dialog.

ð The process has now been completed.

5.3.4 Logging in a user

If a password is required after starting the machine software, a user has already

been created and provided with administrator rights.

a) Log in a user with the necessary rights

b) With respect to this, please read chapter [User administration] in the func-

tional description.

5.3.5 Checking the EMERGENCY STOP function

Activation of the EMERGENCY STOP pushbutton stops dangerous movements im-

mediately. The EMERGENCY STOP function is available at any time and in all opera-

tion modes.

DANGER

Dangerous electrical voltage!

Serious injury or death from electric shock!

ü The emergency STOP pushbutton does not disconnect the machine power supply!

Individual parts of the system are energized even if the emergency stop pushbut-

ton has been activated!

a) Do not use the emergency STOP pushbutton to disconnect the machine from

voltage!

b) Always switch the machine off using the main switch.

Checking the function

ü Checking the EMERGENCY STOP function

a) Set the machine to the [Maintenance mode] operating mode.

b) Activating an EMERGENCY STOP pushbutton.

c) Opening the edit dialogue [Messages]:

ð the [Emergency stop] message must be displayed.

ð The red light of the signal lamp must flash.

ð If the EMERGENCY STOP button has been pressed, dangerous machine

movements are no longer possible. The machine must then be in the

[Voltage supply OK] operating mode.

d) Release the EMERGENCY STOP pushbutton again.

ð If the blue RESET button is available on the terminal:

e) press the blue RESET button.

f) Acknowledge the machine software message.

Ersa GmbH Operating Instructions_VF335_en|Rev. 14|30/11/2017 97/695