DECAN_F2_Service(Eng_Ver1).pdf - 第12页

2 Fast & Flexible Chip Shooter DECAN F2 Service Manual X Frame Chapter4. X Frame ............................................................................. ............................ 4 - 1 4.1. Motor ...........…

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Table Of Contents
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Table Of Contents
Main Contents
Preface .................................................................................................................................. i
Caution [Before operating this machine] .......................................................................... i
About Safety .................................................................................................................... ii
Safety Precaution ........................................................................................................... iv
Operation of the safety interlock ...................................................................................... x
About Warranty ............................................................................................................. xii
About virus protection ....................................................................................................xiii
Specifications
Chapter1.Specifications ................................................................................................. 1 - 1
1.1. Specification ..................................................................................................... 1 - 1
1.1.1. Basic Specification .............................................................................. 1 - 1
1.1.2. Detail Specification ............................................................................. 1 - 3
Service Tool
Chapter2.Service Tool ................................................................................................... 2 - 1
2.1. Service Tool List .............................................................................................. 2 - 1
Installation & Operation
Chapter3.Installation & Operation ................................................................................ 3 - 1
3.1. Machine Installation ......................................................................................... 3 - 1
3.1.1. Unloading Machine ............................................................................. 3 - 1
3.1.2. Unpacking Transportation ................................................................... 3 - 1
3.1.3. Machine Installation ............................................................................ 3 - 3
3.1.4. Installation of Parts ............................................................................. 3 - 7
3.1.5. Power Connection ............................................................................... 3 - 9
3.1.6. Pneumatic Pressure Setup and Cable Connection ........................... 3 - 14
3.1.7. In-line Installation .............................................................................. 3 - 17
3.2. Commissioning .............................................................................................. 3 - 18
3.2.1. Checking Motor I/O ........................................................................... 3 - 18
3.2.2. Checking System I/O ........................................................................ 3 - 19
3.2.3. Communication Interface Setup between Machines ......................... 3 - 20
3.2.4. Checking Manual Operation ............................................................. 3 - 22
3.2.5. Warming Up ...................................................................................... 3 - 22
3.3. Calibration and Final Check ........................................................................... 3 - 24
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Fast & Flexible Chip Shooter DECAN F2 Service Manual
X Frame
Chapter4.X Frame ......................................................................................................... 4 - 1
4.1. Motor ............................................................................................................... 4 - 1
4.1.1. Required Tools ................................................................................... 4 - 1
4.1.2. Position of Motor ................................................................................ 4 - 1
4.1.3. Motor Replacement Procedure .......................................................... 4 - 1
4.2. Ball Screw ....................................................................................................... 4 - 4
4.2.1. Required Tools ................................................................................... 4 - 4
4.2.2. Position of Ball Screw ......................................................................... 4 - 4
4.2.3. Ball Screw Replacement Procedure ................................................... 4 - 4
4.3. Sensor ............................................................................................................. 4 - 9
4.3.1. Required Tools ................................................................................... 4 - 9
4.3.2. Position of Sensor .............................................................................. 4 - 9
4.3.3. Sensor Replacement Procedure ........................................................ 4 - 9
Head
Chapter5.Head ............................................................................................................... 5 - 1
5.1. Head Module ................................................................................................... 5 - 1
5.1.1. Required Tools ................................................................................... 5 - 1
5.1.2. Head Module Replacement Procedure .............................................. 5 - 1
5.2. Ball Spline ....................................................................................................... 5 - 3
5.2.1. Required Tools ................................................................................... 5 - 3
5.2.2. Position of Ball Screw ......................................................................... 5 - 3
5.2.3. Ball Spline Replacement Procedure ................................................... 5 - 3
5.3. Flying Module .................................................................................................. 5 - 8
5.3.1. Required Tools ................................................................................... 5 - 8
5.3.2. Flying IO Board Replacement Procedure ........................................... 5 - 8
5.3.3. Flying Camera Replacement Procedure .......................................... 5 - 10
5.4. Flying Illumination Unit .................................................................................. 5 - 13
5.4.1. Required Tools ................................................................................. 5 - 13
5.4.2. Outer A Illumination Replacement Procedure .................................. 5 - 13
5.4.3. Outer B Illumination Replacement Procedure .................................. 5 - 14
5.4.4. Coaxial Illumination Replacement Procedure .................................. 5 - 16
5.4.5. Side Illumination Replacement Procedure ....................................... 5 - 17
5.5. Flying Mirror .................................................................................................. 5 - 20
5.5.1. Required Tools ................................................................................. 5 - 20
5.5.2. Flying Mirror Replacement Procedure .............................................. 5 - 20
5.6. Fiducial Camera ............................................................................................ 5 - 22
5.6.1. Required Tools ................................................................................. 5 - 22
5.6.2. Fiducial Camera Replacement Procedure ....................................... 5 - 22
5.7. Swing Motor / Swing Belt .............................................................................. 5 - 26
Table Of Contents
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5.7.1. Required Tools .................................................................................. 5 - 26
5.7.2. Motor Replacement Procedure ......................................................... 5 - 26
5.7.3. Belt Replacement Procedure ............................................................ 5 - 27
5.8. R Axis Motor / Belt / Sensor ........................................................................... 5 - 29
5.8.1. Required Tools .................................................................................. 5 - 29
5.8.2. Motor Replacement Procedure ......................................................... 5 - 29
5.8.3. How to replace the R-axis sensor individually .................................. 5 - 33
5.9. Z Axis Motor / Belt / Sensor ........................................................................... 5 - 35
5.9.1. Required Tools .................................................................................. 5 - 35
5.9.2. Belt Replacement Procedure ............................................................ 5 - 35
5.9.3. Motor Replacement Procedure ......................................................... 5 - 36
5.9.4. Sensor Replacement Procedure ....................................................... 5 - 42
5.9.5. How to replace the Z-axis sensor individually (Z1~Z5) ..................... 5 - 44
5.9.6. How to replace the Z-axis sensor individually (Z6~Z10) ................... 5 - 46
Conveyor
Chapter6.Conveyor ........................................................................................................ 6 - 1
6.1. Conveyor Sensor ............................................................................................. 6 - 1
6.1.1. Required Tools .................................................................................... 6 - 1
6.1.2. Location of PCB Detected Sensor ...................................................... 6 - 1
6.1.3. PCB Detected Sensor Replacement Procedure ................................. 6 - 1
6.1.4. Location of Conveyor Width Sensor ................................................... 6 - 2
6.1.5. Location of Conveyor Width Sensor ................................................... 6 - 2
6.2. Belt ................................................................................................................... 6 - 4
6.2.1. Required Tools .................................................................................... 6 - 4
6.2.2. Belt ...................................................................................................... 6 - 4
6.2.3. Entry / Exit Zone PCB Transfer Belt Replacement Procedure ............ 6 - 4
6.2.4. Entry / Exit Zone Width adjustment Belt Replacement Procedure ...... 6 - 6
6.2.5. Work Zone PCB Transfer Belt t Replacement Procedure ................... 6 - 8
6.2.6. Work Zone Width adjustment Belt Replacement Procedure ............... 6 - 9
6.2.7. PCB Power transmission Belt Replacement Procedure ................... 6 - 11
6.3. Conveyor Motor ............................................................................................. 6 - 14
6.3.1. Required Tools .................................................................................. 6 - 14
6.3.2. Entry / Exit Zone Frame Width adjustment Motor Replacement Procedure
6 - 14
6.3.3. Entry / Exit Zone Rear Frame Width Adjustment Motor Replacement Pro-
cedure ............................................................................................... 6 - 16
6.3.4. Entry / Exit Zone Front (Rear) PCB transfer Motor Replacement Procedure
6 - 18
6.3.5. Work Zone Front (Rear) / Fix (Move) PCB transfer Motor Replacement Pro-
cedure ............................................................................................... 6 - 19
6.3.6. Work Zone Power transmission Motor Replacement Procedure ...... 6 - 21