RS-1_instruction manual.pdf - 第152页
Part 1 B asic O peration Chapter 2 Pr oduction 2- 41 Production condition When you s elect the [ Window] c ommand, and th en the [ Production status (P roduction co ndition)] command, the “Producti on stat us (Production…
Part 1 Basic Operation Chapter 2 Production
2-40
CAUTION
Immediately after you press the <START> switch, the head starts moving and the
system starts production.
To avoid injuries, do not put your hands inside the machine or keep your face or
head away from the machine.
Before pressing the <START> switch, check to see if there is no one who is
working the internal parts of the machine.
Before pressing the <START> switch, check to see if there is no one who is near
the machine and may be injured.
Before pressing the <START> switch, check to see if there is no obstacle such as
an adjustment tool that is located or attached inside the machine and may prevent
the machine from operating normally.
When the ZA-axis operates at a low height, carefully check that the head unit does
not interfere with any unused unit.
CAUTION
If the system has never recognized the feeder bank (for example, immediately after
each device of the machine returned to its home position or after the bank moved
down, then up), the system automatically tries to recognize the feeder bank before
moving to the component pick-up position. While the system is recognizing the
feeder bank, the head moves across the feeder. Do not move your hands or face
close the machine.
CAUTION
Note on use of the IFS-NX
Only after checking the component collation state, press the <START> switch.
If a component is not collated yet, or if the collation result has any problem, you
cannot start PWB production with the machine. Refer to the “IFS-NX Instruction
Manual” for details.
Part 1 Basic Operation Chapter 2 Production
2-41
Production condition
When you select the [Window] command, and then the [Production status (Production condition)]
command, the “Production status (Production condition)” screen appears. This screen shows the
state of each device during PWB production.
- “Production condition” screen
1) Items for production information
The general information on PWB production is displayed here.
No. Item Description
1
Number of PWBs
already produced
Shows the number of PWBs that have been already produced here.
When the item “Count down the number of boards produced” is selected on the
“Production (Display)” tab of the “Operation option” menu, this field shows “the number
of PWBs that will be produced from now.”
2
Planned number of
PWBs to be produced
Shows the number of PWBs planned to be produced here.
3 Total Pl.
Shows the number of components already placed and the total number of
components to be placed on boards.
4 Sequence
Shows the component placement sequence being currently performed (Input order or
Optimized order).
5
Cmp. run out
Shows the accumulated number of times components run out.
6
Cmp. Remove
Shows the accumulated number of times a picked-up component was discarded.
7
Fastest Tact time
Shows the shortest cycle time of the machine. (Shortest placement time)
8 Machine Tact time
Shows the time passed from when one board was loaded to the machine until when
the board was ejected from the machine.
9 Line Tact time
Sows the time passed from when one board was ejected from the machine until when
the next board was ejected.
10 No. of PWBs
Shows “the number of PWBs produced already / the number of PWBs planned to be
produced.”
When the item “Count down the number of boards produced” is selected on the
“Production (Display)” tab of the “Operation option” menu, this field shows “the number
of PWBs that will be produced from now / the number of PWBs planned to be
produced.”
11
Total pick rate (%)
Shows the total component pick-up rate of the machine.
12
Total Pl. rate (%)
Shows the total component placement rate of the machine.
13
Laser Error
Shows the accumulated number of times a laser recognition error occurred.
14
Pwb ID
Shows a PWB ID of a production program.
Part 1 Basic Operation Chapter 2 Production
2-42
2) Items for head/bank information
These items show the state of each head and that of each bank.
Information shown with each item is as follows.
No. Item Description
1 Production
Shows the current production state.
See the table shown below for details.
2 Head
Shows the head number of each item.
Normal state
Error state
Unused state
Picking up component...
No. Displayed message State
1
PWB translating
A board is being transported.
2 VCS recognizing
The process for using a VCS to recognize a component that
is to be recognized with a VCS is being performed.
3 Multi recognizing
The process for multi-recognizing a component that is to be
multi-recognized is being performed.
4 SVCS recognizing
The process for using a SVCS to recognize a component
that is to be recognized with a SVCS is being performed.
5
Conveyor Waitingplace Moving
A board is moving to the board transport waiting position.
6 Recognizing area mark
The process for recognizing an area mark is being
performed.
7
Recognizing BOC mark
A BOC mark is being recognized.
8
Detecting bad mark
A bad mark is being detected.
9
Recognizing bank mark
A bank mark is being read.
10
Recognizing area bad mark
An area bad mark is being recognized.
11
Recognizing global bad mark
A global bad mark is being detected.
12 Attaching nozzle
A nozzle is being attached on a head or it is moving to the
nozzle attachment position.
13 Returning nozzle
A nozzle is being returned or it is moving to the nozzle return
position.
14 Place position
A component is being placed on a board or it is moving to the
placement position.
15 Pick position
A component is being picked up or it is moving to the pick-up
position.
16 Compo. Reject
A component is being discarded or it is moving to the
component discarding position.
17
Waiting for start production
The machine is preparing for PWB production.
18
Other position
The machine is performing operation other than the above.