RS-1_instruction manual.pdf - 第302页
Part 1 Basic Operat ion Chapter3 D aily maintenance 3- 10 1) Insert a nozzle into t he inspection ho l e of the in spection jig to c heck to see i f the noz zle can be inserted into t he rear end without any resista nce.…
Part 1 Basic Operation Chapter3 Daily maintenance
3-9
1) Check to see if the filter of the feeder exchange trolley is not stained and if any foreign substance
is not put into the filter with your eyes.
2) If it is stained, replace it with a new one. If any foreign substance is put into the filter, remove it.
1) If the filter is stained, replace it with a new one.
2) Disconnect the air tube connected to the air filter, and then remove the filter box.
3) Remove the filter from the filter box, and then replace it with a new one.
* Slide the cap stopper on one side of the filter box to unlock it, and then rotate the cap by 90
degrees or more.
Inspection item
Air filter (feeder exchange trolley)
Inspection frequency:
every month
What to inspect
Check to see if the filter is not stained and if any foreign substance is not put into the
filter.
Replacement
Replacement of an air filter of the feeder
exchange trolley
Tool to be used: -
When to replace:
every six months
Filter box
Filter (40183167)
Part 1 Basic Operation Chapter3 Daily maintenance
3-10
1) Insert a nozzle into the inspection hole of the inspection jig to check to see if the nozzle can be
inserted into the rear end without any resistance.
* You can check the nozzle mounting condition also by mounting a nozzle on the Z-axis shaft
manually.
2) If you cannot insert the nozzle smoothly (with some resistance), check to see if the nozzle is
neither stained nor scratched, and then clean the mounting part.
Cleaning
Polishing of the nozzle mounting
part
Tools to be used:
Nozzle inspection jig
Sponge polishing material
Cleaning frequency:
Every two months
3) Fit the nozzle in the groove on the opposite side of the inspection hole of the nozzle inspection jig.
Push the sponge polishing material against the nozzle mounting part and rotate it to polish the
nozzle mounting part. Be sure to polish the nozzle evenly on the overall circumference thereof.
Do not polish just a part of it.
* You cannot polish a nozzle whose tip diameter is φ8.2 or more or whose length is 10 mm or
more with the inspection jig.
* You can polish standard nozzles other than a No. 7507 nozzle with the inspection jig.
* You can polish approximately 500 nozzles with one piece of sponge polishing material.
4) As a guideline, polish a nozzle for approximately one minute. However, be sure to polish the
nozzle while checking the fitting condition with the inspection hole.
Inspection item
Nozzle
Inspection frequency:
Every two months
What to inspect
Check the nozzle mounting condition Tool to be used: Nozzle inspection jig
Nozzle inspection jig
Inspection hole
Polish here.
Sponge polishing
material
Inspection jig
Before polishing
After polishing
Nozzle mounting part
= Area of a nozzle to
be polished
Part 1 Basic Operation Chapter3 Daily maintenance
3-11
3.2 Cleaning
Where to clean
XY axis direct drive unit
Cleaning frequency:
Every month
How to clean
Removal of dust on the rail, the ball
screw, and of stained grease
Tools to be used:
Brush and
waste cloth
Grease to be used:
LM guide rail: 6459 Grease N
Ball screw: NSL Grease
1) Check to see if any dirt or dust is stuck to the rails of the X-axis unit and Y-axis units, and clean them
if any.
After wiping off the grease, apply new one to the rail.
X-axis direct drive unit
Y-axis direct drive unit