RS-1_instruction manual.pdf - 第22页

Part 1 B asic O peration Chapter 1 Overv iew of the Machine 1-4 Character istics ( 1) B asic sp ecificati ons T able RS -1 /RS - 1R Basic sp ecifications Model na me RS -1 / RS - 1R Remarks ( An y RS - 1R is not designed…

Part 1 Basic Operation Chapter 1 Overview of the Machine

1-3

⑧ The machine can determine the side of a square chip, front or rear, by checking the differences in

brightness and darkness of the chip when it is recognized with a VCS.

(5) Versatility

① Regarding the VCS lighting to be used for component recognition, the type (axial falling, side,

downward, or transmission) and the wavelength (color) can be switched. Fine lighting control can

also be exerted. Accordingly, the recognizing capacity of QFP, BGA, and FBGA and the

applicability to odd-shape components have been improved. The operator can select lighting

matched to each component.

② As a lighting unit that permits light quantity adjustment under software control is used, resulted in

enhancing both recognizing the marks on the flexible PWBs and the same via the pattern matching

function. The function of recognizing the area marks also made it possible to place a multiple

number of components upon a set of mark corrections.

③ A bad mark indicating a defective circuit can be detected with an OCC. In addition, the “extension

bad mark” function that can freely set a mark position and the “global bad mark” function that can

detect whether there is a bad marks on a board in advance are supported to reduce the

recognition time.

④ 54mm・27mm・10mm view camera is prepared as an optional image recognition camera.

⑤ The components can be picked up and placed under a certain amount of load by adopting a load

calibration stage (load cell) and a load control nozzle. (Optional)

⑥ The Component Verification System (CVS), which checks the resistance vale, electrostatic

capacitance and polarity of a component before production starts, is provided.

(6) High Flexibility

① The θ-axis is equipped with a high power rotation motor as standard and supports large shape

components with a large moment of inertia.

② Program data created with a conventional CX, FX or KE-series mounter can be loaded to these

mounters.

③

Combination with productivity improvement support system enables a composition of a line mixed with

existing machines. Even while producing PWBs, programs covering whole the line can be created and/or

edited from the productivity improvement support system client side.

④ An idle transport can be operated at a state of freeing the servomotors for heads and client X/Y

axis.

(7) Operability

① Adopted is the user interface that does not use any input device such as a keyboard and a mouse

thanks to a wealth of graphics and data input via the touch panel.

② In addition to display the language (English, Japanese or Chinese), the display can be switched in

real time.

③ Installing a USB port permits using a memory unit such as USB flash memory.

This allows you to move a production program more easily.

④ The "component database" including the part name, type, size, nozzles to be used, vision

recognition data, etc. can be edited by a PC on the outside. The database can be shared by two or

more number of devices.

(8) High Maintainability

① A head filter is provided at the upper section of the head so that it can be replaced easily.

② A maintenance oriented structure is used, allowing you to replace key components or consumable

parts easily.

③ The maintenance assistance function that self-diagnoses an error that has occurred at the

machine and notifies a user where the problem has occurred as a warning is added to the machine

④ An RFID of each nozzle allows nozzle operation information to be managed individually.

Part 1 Basic Operation Chapter 1 Overview of the Machine

1-4

Characteristics

(1) Basic specifications

Table RS-1/RS-1R Basic specifications

Model name RS-1/ RS-1R

Remarks (Any RS-1R is not designed for

the extra-large board specification)

Recognition

device

LNC120-8 Standard

VCS

Option

Board

transport

Maximum

supported

board

size

Standard

3 buffer, Once clamp: 360 (L) x 370 (W) mm

1 buffer, Once clamp: 650 (L) x 370 (W) mm

1 buffer, Twice clamp: 950 (L) x 370 (W) mm

3 buffer, Once clamp: 650 (L) x 560 (W) mm

1 buffer, Once clamp: 650 (L) x 560 (W) mm

“One buffer, Twice clamp” is not

supported.

Board transport

reference

Front reference

Board transport

direction

Right to left or left to right

• Transport direction can be switched by

software.

• If you change the transport direction, it

is necessary to change the mounting

position of the conveyor stopper and

WAIT sensor 2.

Conveyor height

900 mm ± 20 mm (950 mm ± 20 mm when the

option is set)

Supported languages

Japanese, English or Chinese is selected in

real time

Component height

Automatic control of 1, 3, 6, 12, 20, 25 mm

Component

placement

speed

Square chip

(IPC9850)

29,000CPH (RS-1/RS-1XL)、

31,000CPH(RS-1R)

IC component

Standard board size: 11,300 (CPH)

Extra-large board size: 9,000 (CPH)

Component

size

LNC120 0.3 x 0.15 to □50mm

If a 03015 component cannot be recognized

stably due to its shape (for example, if a string art

is not displayed normally), use a VCS (10-mm

field of view camera) (optional).

VCS (54 mm view

camera) (OP)

Batch recognition: □3.0 to □50mm

Division recognition: Up to 50×150/

□

VCS2 (27 mm view

camera) (OP)

Batch recognition: □1.0x0.5~□24mm

Division recognition: ～24 x 72 (Up to 1x3)

VCS3 (10 mm view

camera) (OP)

Batch recognition: 0.25x0.125～□8mm

Division recognition: ～□16 (Up to 2x2)

Placement

accuracy

LNC120-8

±50μm (Cpk≧1)

(±35μm (Cpk≧1) : 03015/0402)

If a 03015 component cannot be recognized

stably due to its shape (for example, if a string art

is not displayed normally), use a VCS (10-mm

field of view camera) (optional).

Image recognition

±30μm

Number of components to be placed

Maximum 112 component types

(when an RF08AS is used)

Maximum 90 component types when a

large-diameter reel is set in full load

condition (when an RF08AS is used)

EN specification

Supported

Nonstop image recognition S-VCS supported

- LNC120-8 (Laser Align New Concept):

It is a laser unit of components for positioning.

- VCS (Vision Centering System):

This is an image recognition device to recognize leads of ICs or connectors, balls of BGAs or FBGA, etc.

This is an image recognition unit for positioning components.

- S-VCS (Scanning Vision Centering System):

It is the high-speed function that image nonstop using VCS.

Part 1 Basic Operation Chapter 1 Overview of the Machine

1-5

System configuration

○: Equipped as standard △: Option -: No setting

Model name

RS-1 / RS-1R

Remarks

Basic configuration

Attached heads

8-nozzle head

○

Offset correction camera (OCC)

○

Laser recognition system LNC120-8

○

Placement monitor

－

Height Measurement System (HMS)

○

Lighting Unit for Solder Recognition

△

Bad mark detecting function

○

This is the function for recognizing a mark with the OCC.

Vision recognition component position correcting unit

(VCS)

54 mm view camera

△

Factory-set option

27 mm view camera

△

Factory-set option

10 mm view camera

△

Factory-set option

Power supply unit

Emergency stop button

○

ATX power supply unit

(equipped with the UPS function)

○

Electric leakage breaker

△

Factory-set option

Power supply transformer assembly △

Applied to AC 220 V / AC 240 V / AC 380 V / AC 400 V / AC

415 V specification

I/O control unit

○

Motor control unit

○

X-Y control unit

○

Interior/exterior finish and equipment

Signal light (equipped with a buzzer)

○

Mini signal light

△

Factory-set option

Adjuster Rubber Sheet

－

Caster

－

Super foot

△

Factory-set option

Pneumatic device piping system

Air regulator

○

Ejector

○

Vacuum pump

△

Main line filter

－

Board transport device (conveyor)

Placement station

○

Single-lane conveyor

○

Front rail reference

○

Automatic board width adjustment device

○

Conveyor extension △

Factory-set option (Conveyor length: to be extended by 150

mm/250 mm)

Longer-sized board

○

Longer-sized board support sponge

△

Conveyor stopper

○

Operation system

Liquid Crystal Display

○

Keyboard with a trackball

△

Front side only

SSD

○

LAN port Ethernet

○

USB port

○

Rear-side operation unit

△

Factory-set option

DVD/CD-ROM drive (USB)

△

Floppy disk drive (USB)

－

Stylus

○

Only for an RS-1R

Software keyboard ○

Available with the main unit software Version 3.00.00A or

later.