RS-1_instruction manual.pdf - 第300页
Part 1 Basic Operat ion Chapter3 D aily maintenance 3-8 Inspection it e m Transport pulley Inspection freq uenc y : Ev er y w eek What to inspe ct Check of the trans port pul ley operat ion 1) Operate t he convey or moto…
Part 1 Basic Operation Chapter3 Daily maintenance
3-7
Inspection item
Transport belt
Inspection frequency: Every week
What to inspect
Check to see if the transport belt is not worn out, damaged or stretched.
1) Check that the belt is severely worn-out, damaged, or stretched.
2) If the transport belt is worn out or damaged, replace it with a new one.
Replacement
Replacement of the transport belt
Tool to be used:
Driver and wrench
When to replace:
Every six months
1) Loosen the pulleys for adjusting the belt tension that are attached into the elongated holes of the
sections A and B.
2) Remove the conveyor belt from the conveyor pulley, and replace the belt with a new one whose part
number is shown below.
Product No.
Product name
A
40183028
CONVEYOR_BELT_S
40188357
CONVEYOR_BELT_S_ESD (OP)
40186617
CONVEYOR_BELT_S_150 (OP)
40186618
CONVEYOR_BELT_S_250 (OP)
40188359
CONVEYOR_BELT_S_150_ESD (OP)
40188360
CONVEYOR_BELT_S_250_ESD (OP)
40113952
CONVEYOR_BELT_C_M (for an extra-large board)
40215581
CONVEYOR_BELT_S_XL_ESD (option for an extra-large board)
B
40183030
CONVEYOR_BELT_C
40188358
CONVEYOR_BELT_C_ESD (OP)
40073709
CONVEYOR_BELT_150 (for an extra-large board)
40215582
CONVEYOR_BELT_C_XL_ESD (option for an extra-large board)
3) Adjust the tension of the transport belt.
① While the transport belt is loosened (that is, the transport belt is held under no tension), find a
flat portion of the transport belt and use a permanent marker to write down two marks at the
positions whose distance is 200 mm.
② In the reverse order to 1) above, move the “transport pulleys” at “Part A” to tension the transport
belt until the distance between two marks becomes 201 mm, and fix the transport pulleys.
Be careful so that the station section cannot be raised when the belt of the conveyor rail S is
tensed.
③ After attaching the transport belt, operate it on the “Manual Control” screen for several minutes
to check to see if there is no problem such as noise or detachment of the belt.
④ Check the tension of the transport belt again one week later.
A
A
B
B
Conveyor belt
Transport pulley
201mm
200mm
201mm
20
0mm
Part 1 Basic Operation Chapter3 Daily maintenance
3-8
Inspection item
Transport pulley
Inspection frequency: Every week
What to inspect
Check of the transport pulley operation
1) Operate the conveyor motor on the “Manual control” screen to check to see if the pulley rotates
smoothly.
2) If the pulley does not rotate well or does not rotate at all, replace it with a new one.
Inspection item
Lock stay
Inspection frequency: Every week
What to inspect
Check the lock stay condition.
1) Push up the lock lever and check to see if the cover does not drop off at the position where the mark
can be seen (i.e. a locked status). While checking, to prevent possible injury, pay extreme
caution to the cover which may drop.
Inspection/
Replacement
Trash box
Inspection/replacement frequency:
everyday
If the trash box is filled with remaining material tapes, dispose of them.
Lock lever
Lock.
Mark
Trash box
Part 1 Basic Operation Chapter3 Daily maintenance
3-9
1) Check to see if the filter of the feeder exchange trolley is not stained and if any foreign substance
is not put into the filter with your eyes.
2) If it is stained, replace it with a new one. If any foreign substance is put into the filter, remove it.
1) If the filter is stained, replace it with a new one.
2) Disconnect the air tube connected to the air filter, and then remove the filter box.
3) Remove the filter from the filter box, and then replace it with a new one.
* Slide the cap stopper on one side of the filter box to unlock it, and then rotate the cap by 90
degrees or more.
Inspection item
Air filter (feeder exchange trolley)
Inspection frequency:
every month
What to inspect
Check to see if the filter is not stained and if any foreign substance is not put into the
filter.
Replacement
Replacement of an air filter of the feeder
exchange trolley
Tool to be used: -
When to replace:
every six months
Filter box
Filter (40183167)