RS-1_instruction manual.pdf - 第4页
ii Basic Matters of Precaution 1. Be sure to r ead all document s include d in thi s Manual a nd th e attache d booklet b efore us ing thi s machine . Also, keep t his M anual caref ully so as to be ab le to rea d it w h…
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CAUTION
For the safe operation of machinery
All personnel engaged in the operation of the mounter and its accessories (here after referred to as "machines") including
the operators, service and maintenance personnel are required to read through this safety warning to make familiar with
its handling to prevent accidents and injuries.
This "Warning: For the safe operation of machinery" instructions contain aspects that are not included in the instruction
sheet attached to the product.
The following symbols are used throughout this instructions and on the product for the better understanding of various
warning labels. Please make yourself familiar with the contents and act accordingly.
1) Danger levels
DANGER
Parts of machinery the negligence or mishandling of which committed during the
operation, maintenance or other services on such parts will lead to severe accidents
involving serious personal injuries or even death.
WARNING
Parts of machinery the negligence or mishandling of which committed, or are left
unattended, during the operation, maintenance or other services on such parts may cause
potential danger to the personnel which may lead to injuries and/or even death.
CAUTION
Parts of machinery the negligence or mishandling of which committed, or are left
unattended, during the operation, maintenance or other services on such parts may cause
the medium-to-light level of hazards to the personnel involved.
2) Warning, prohibition and directive marks
Warning, prohibition and directives are marked with the following symbols:
Warning marks
Your hands or clothes may
get caught by the machines.
Beware of moving parts.
Contacts with them may
cause injuries.
Beware of movable parts.
Contacts with them may
cause injuries.
High voltage!!
Beware of electric shocks.
Beware of hot parts.
Contacts with them may
cause a burn.
If any load is imposed or you
lay your hand on the
machine, it may be damaged.
Direct eye contact with laser
light may result in serious
damage to the eye.
Prohibition marks
Directive symbols
If you touch the machine, you may be injured or
the machine may be damaged. Never touch
the machine.
It symbolizes a contact to a grounding wire.
It indicates the direction of turn.
Matters of Caution Regarding Safety
To prevent accidents due to electric shock, turn off power supply if it is necessary to open the electrical equipment
box. For added precaution, open the lid of the box only after a lapse of more than five minutes.
To turn off power supply means to turn off a power supply switch and then to
draw out a power plug from a receptacle or to separate the power cable from
the supply side. Hereinafter the same.
Situations in Which It Is Necessary to Turn Off Power Supply
1. In the case of an abnormality or an accident, or in the event of power failure,
immediately turn off power supply.
2. In order to prevent accidents due to unintended start-up of the machine, carry out inspection, repair, or
cleaning of the machine only after turning off power supply.
3. When drawing out the power supply plug, do it by holding the plug itself, not the cord.
DANGER
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Basic Matters of Precaution
1. Be sure to read all documents included in this Manual and the attached booklet before using this machine.
Also, keep this Manual carefully so as to be able to read it whenever necessary.
2. Contents of this Manual include items that are not included in specifications of the machine purchased.
3. The machine should be operated only by the operator who has learned how to run it.
4. Regarding the repair or maintenance (excluding daily inspection and other matters specified in the Manual),
ask our company or its agent to do it.
5. General maintenance, inspection, and repair (matters specified in this Manual) shall be conducted only by
specialized maintenance engineers who have finished the maintenance course specified by our company.
With regard to repair (matters specified in this Manual), use genuine parts of our company.
Safety Equipment, Alarm Label
1. In order to prevent accidents due to nonpresence of safety equipment, start to operate this machine only after
confirming that the equipment is suitably installed at the specified position.
2. If the safety equipment is dismantled, be sure to attach it to its original position, and confirm that it operates
normally.
3. Make sure that the warning label stuck to the machine will be always clearly visible. If it has been peeled off or
stained, order new labels from our company and exchange old labels with new ones.
4. If the safety equipment is damaged, remove it. Never operate the machine.
If you operate the machine without the safety equipment, it may lead to severe accidents involving serious
personal injuries or even death.
[Where to stick warning labels]
【Coplanarity】
Caution sticker for
avoiding injuries of
fingers
Laser radiation port
caution sticker
CAUTION
Warning sticker for
hazardous voltage
[Noise filter]
[Breaker]
Warning sticker for
hazardous voltage
Caution sticker for
not touching with a
finger
Laser Class 3B
Caution sticker (When
an coplanarity option is
used)
Sticker for no load
(Supplied with the EN
machine only)
Warning sticker for
hazardous voltage
Caution sticker for an injury to
fingers (when a feeder
exchange trolley is used)
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Matters of Caution at Each of Its Use Stages
Application
1. Never use this machine for purposes other than its original application.
Our company will not be responsible in the case of its use for other application.
2. Do not remodel this machine. Our company will not be responsible for any accident arising as a result of its
remodeling.
Operational Training
1. To prevent accidents due to unaccustomed handling, operation of this machine must be limited to operators
who have participated in the operation training specified by our company and have appropriate knowledge and
operating skills.
Transport
1. When lifting the machine or moving it, take sufficient safety measures so that no dropping accidents will occur.
2. Keep the following environment when transportation or storage.
Environment requirements Temperature : -15℃ to 70℃
Humidity : 20％ to 95％RH (No condensation)
Unpacking
1. Read all instructions shown on the transport-use container.
2. Never cut tapes with a cutter.
3. Retain delivery-use materials.
Installation
1. Lower the height adjuster surely to prevent an accident due to a sudden movement of the machine being in
operation.
2. To prevent the occurrence of any accident due to unintended moving of the machine in operation, make
casters float using a height adjuster.
3. Install this machine at a flat position.
4. To prevent the occurrence of electric shock, power leakage, or fires, use attached products regarding cables,
and link them to the specified positions.
5. To prevent electric shock, power leakage, or fires, make sure that irrational force will be applied to the cables
while the machine is in operation.
6. Securely fix the power supply plug and the connector of an I/F cable. When drawing out the power supply
plug or the I/F cable, do it by holding the connector unit.
7. Set up a mounter in premises with the supply current capacity of 100A or more per phase.
Before Operation
1. To prevent accidents to human bodies, make sure before supplying power that there is no damage, coming off
of parts, or loosening of connectors and cables.
2. To prevent bodily accidents, never put in your hand into the driving unit.
Greasing
1. Use the grease designated by JUKI only.
2. To prevent the occurrence of an inflammation or rash, immediately wash the related portions if grease adheres
to your eyes or other parts of your body.
3. If grease is mistakenly swallowed, immediately consult a physician to prevent diarrhea or vomiting.
Maintenance
1. To prevent accidents due to unaccustomedness, repair and adjustment shall be conducted by maintenance
engineers who are versed in the machine. In replacing parts, use genuine parts of our company. We will not
assume any responsibility for an accident due to the use of non-genuine parts.
2. To prevent accidents or electric shock due to unaccustomedness, entrust electrical repair or maintenance
work (including wiring work) to persons versed in electricity, or ask engineers of our company or its sales
company to do it.
3. To prevent accidents due to unintended start-up of the machine, conduct repair or adjustment only after
removing air supply pipes and discharging residual air.
4. To prevent bodily accidents, confirm after such work as repair, adjustment, or parts replacement that no
screws or nuts are loosened.
CAUTION