RS-1_instruction manual.pdf - 第329页
Part 1 Basic Operat ion Chapter3 D aily maintenance 3- 37 3.7 How t o repla ce the per iodic r eplacement parts * It is very dangero us to replac e the cutter blade. T o repla ce the cutter blade, as k ou r ser vice divi…
Part 1 Basic Operation Chapter3 Daily maintenance
3-36
3.5 Parts Recommended to Be Replaced on a Regular Basis
The components that have to be replaced on regular basis due to wear or degradation other than
expendables are shown in the table below.
Regardless of whether a device is described in the table below or not, all air devices have to be
replaced with new ones if oil or water is mixed into the air of them.
Contact our Service department or dealer for how to replace a component with a new one.
No. Part number Part name Quantity Device
When to
replace
(guideline)
(Year)
Remarks
1 PF901010000 FILTER ELEMENT 1 Cover 1
Pressure difference
between the front and
the rear: 0.1 MPa
2 PF901006000 FILTER ELEMENT B 1 Cover 1
Pressure difference
between the front and
the rear: 0.1 MPa
3 EZ175664711
BATTERY PACK
(BS06A-H24/2.5L)
1
Electric
section
3
4 40182492 UPPER_EDGE 1 Bank 1
5 40182493 LOWER_EDGE 2 Bank 1
6 40138045
VACUUM PUMP
MAINTENANCE KIT
1 Pump 0.9
* One year = 6,600 hours (22 hours/day × 300 days/year)
3.6 Used Grease and Oil
No Part No. Part name Capacity Remarks
1 MDFRX1001L0 DEFRIX OIL NO1 800ml
2 40032449 6459 GREASE N 400g A grease gun is used.
3 40127626 GREASE_GUN
4 40127627 GREASE_GUN_NOZZLE
5 40046643 CG2 GREASE 2.5mg Injector type
6 40094361 NSL GREASE 80g A hand grease pump is used
7 40098975 NSK_HGP
One-touch-mounting small
bellow-type container of grease
8 40106055 FLEXIBLE NOZZLE
For an XY ball screw that can be
attached onto a No. 6 grease gun
9 EZ764002555 AFF＋400 400g
Part 1 Basic Operation Chapter3 Daily maintenance
3-37
3.7 How to replace the periodic replacement parts
* It is very dangerous to replace the cutter blade. To replace the cutter blade, ask our service
division or agent to replace it. For details, make inquiries at the information service.
The pressure may be lowered due to abrasion of the following parts:
<List of consumable parts>
Part number of the consumable parts kit: 40138045
Where to check
Quantity
of use
What to check
How to
check
Cup packing 2 Abnormal abrasion, hardening, and crack Visual check
Cylinder gasket 2 Deformation, hardening and crack Visual check
Air suction/release valve 2 Deformation, hardening and chip Visual check
O-ring S-647 2 Deformation, abrasion, hardening and crack Visual check
Head gasket 2 Deformation, hardening and crack Visual check
Check/
replacement
Replacement of stylus pen and long key holder
Preparation for replacing the vacuum pump
1) Check to see if the vacuum pump does not operate. (After the pump operates, the inside of the
pump gets hot. Therefore, leave the pump for approximately 30 minutes after it stops, and then
start replacing it only after making sure that it is cooled down.)
2) Remove the front lower right cover of the machine main unit.
Check/
replacement
Replacement of a cutter
unit
Tools to be used:
Hexagon wrench and
driver
When to replace
(guideline): One year
Check/
replacement
Replacement of a part of a
vacuum pump
Tools to be used:
Hexagon wrench
and screwdriver
When to replace
(guideline): One year
Cover (Screw × 4)
Part 1 Basic Operation Chapter3 Daily maintenance
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3) Remove the air tube and harness (power ground wire) connected to the vacuum pump and then
remove the hexagon head shoulder bolts (M6 x 13 mm) and hexagon nuts that fix the
VACUUM_PUMP_STAY.
4) Take out the vacuum pump from the main unit.
*
When taking it out, take care about the harness.
* When removing the vacuum pump, take care not to hold the connecting pipe.
* When taking out the vacuum pump, The rubber leg of a vacuum pump and VACUUM_PUMP_BR
may adhere.
Connecting pipe
Power ground wire
VACUUM_PUMP_ST
VACUUM_PUMP_BR
Air tube
Hexagon head
shoulder bolt x 2
Hexagon nut x 2