RS-1_instruction manual.pdf - 第36页
Part 1 B asic O peration Chapter 1 Overv iew of the Machine 1- 18 The slide p late 2 is opene d and closed by the air cy l inder 4 to s tore or att ach/det ach the nozz l e 8. The A TC OPEN se nsor 6 and the A TC C LOSE …
Part 1 Basic Operation Chapter 1 Overview of the Machine
1-17
Configuration of the ATC unit (Automatic tool changer)
<When an RS-1 or an RS-1XL is used>
The slide plate ② is opened and closed by the air cylinder ④ to store or attach/detach the nozzle
⑧.
The ATC OPEN sensor ⑥ and the ATC CLOSE sensor ⑦ detect whether the slide plate ② is
opened or closed, and the speed controller ⑤ adjusts the speed for opening or closing the slide
plate.
ATC number 1-45
① ATC base ⑥ ATC OPEN sensor
② Slide plate ⑦ ATC CLOSE sensor
③ ATC base plate ⑧ Nozzle
④ Air cylinder ⑨ 5-port switching electromagnetic valve
⑤ Speed controller ⑩ ATC number
<When an RS-1R is used>
①
②
③
④
⑤
⑧
⑨
⑩
⑦
⑥
Part 1 Basic Operation Chapter 1 Overview of the Machine
1-18
The slide plate 2 is opened and closed by the air cylinder 4 to store or attach/detach the nozzle 8.
The ATC OPEN sensor 6 and the ATC CLOSE sensor 7 detect whether the slide plate 2 is opened
or closed, and the speed controller 5 adjusts the speed for opening or closing the slide plate.
The ATC plate can be removed, and then changed according to the type and quantities of nozzles to
be used. (Option and available when customized)
①
ATC base
⑥
ATC OPEN sensor
②
Slide plate
⑦
ATC CLOSE sensor
③
ATC plate
⑧
Nozzle
④
Air cylinder
⑨
5-port switching electromagnetic valve
⑤
Speed controller
⑩
ATC number
①
②
④
⑤
⑧
⑨
⑦
⑥
⑩
③
Part 1 Basic Operation Chapter 1 Overview of the Machine
1-19
Nozzle
(1) Shape of nozzle
Select the nozzle from No.7500 through No.7509, according to the shape and size of the
components to be mounted.
NO.
7500
7501
7502
7503
7504
7505
7506
7507
7508
7509
Appearance
Outer
Diameter
1.0x
0.5mm
0.7x
0.4mm
φ0.7mm φ1.0mm φ1.5mm φ3.5mm φ5.0mm φ8.5mm
10.0x8.0
mm
0.2x
0.4mm
Inner
Diameter
2x
φ0.4mm
φ0.25
mm
φ0.4mm φ0.6mm φ1.0mm φ1.7mm φ3.2mm φ5.0mm
8.5x6.5
mm
φ0.1 mm
(2) Nozzle selection
The nozzle can be automatically recognized if you follow the explanation of "ATC Nozzle
Selection." If you manually select the nozzle, select the nozzle with extreme care to prevent
poor pickup and placement of a component.
The nozzle numbers for major types of components to placed be are shown in the following
table. However, to keep accuracy of pickup and placement, select the appropriate nozzle No.
by referring to the minimum size of the suction area of each component.
See the item (3) for the minimum width (D) of the sucked area of each component.
Nozzle No.
Minimum component
width (D)
Major types of components
7500
0.45 to 1.45
1005, 1608, SOT (Molded part: 1.6 x 0.8), 2012<Note>
7501
0.45 or less
0603
7502
0.45 to 0.75
1005
7503
0.75 to 1.45
1608, SOT (Molded part: 1.6 x 0.8), 2012, SOT (Molded part: 2.0 x 1.25)
7504
1.1 to 2.5
2012, 3216, SOT (Molded part: 2.0 x 1.25), SOT23, Melf,
7505
2.5 to 4
Aluminum electrolytic capacitor (small)
tantalum capacitor, trimmer
7506 4 to 7 Aluminum electrolytic capacitor (medium)
SOP (narrow type), SOJ,
connector
7507 7 to 10 Aluminum electrolytic capacitor (large)
SOP (wide type), TSOP, QFP,
PLCC, SOJ, connector
7508
10 or more
Q F P, P L C C
7509
0.2
0402
Note: Theta offset may be caused by pick surface shape of 2012R (depending on
manufacturer, resistance value, etc.) For high-density mounting (adjacent
clearance of 0.3 mm or less of components 2012, use nozzle 7504.
Note:
When recognizing the square chip image, Be sure to use a CVS nozzle to prevent a
component from being recognized by mistake.