RS-1_instruction manual.pdf - 第23页

Part 1 B asic O peration Chapter 1 Overv iew of the Machine 1-5 S ystem configuration ○ : Equippe d as stan dard △ : O ption - : No settin g Model n ame RS -1 / RS - 1R Remarks Basic c onfiguration Attached heads 8- nozz…

100%1 / 1058
Part 1 Basic Operation Chapter 1 Overview of the Machine
1-4
Characteristics
(1) Basic specifications
Table RS-1/RS-1R Basic specifications
Model name RS-1/ RS-1R
Remarks (Any RS-1R is not designed for
the extra-large board specification)
Recognition
device
LNC120-8 Standard
VCS
Option
Board
transport
Maximum
supported
board
size
Standard
3 buffer, Once clamp: 360 (L) x 370 (W) mm
1 buffer, Once clamp: 650 (L) x 370 (W) mm
1 buffer, Twice clamp: 950 (L) x 370 (W) mm
XL
3 buffer, Once clamp: 650 (L) x 560 (W) mm
1 buffer, Once clamp: 650 (L) x 560 (W) mm
“One buffer, Twice clamp” is not
supported.
Board transport
reference
Front reference
Board transport
direction
Right to left or left to right
• Transport direction can be switched by
software.
• If you change the transport direction, it
is necessary to change the mounting
position of the conveyor stopper and
WAIT sensor 2.
Conveyor height
900 mm ± 20 mm (950 mm ± 20 mm when the
option is set)
Supported languages
Japanese, English or Chinese is selected in
real time
Component height
Automatic control of 1, 3, 6, 12, 20, 25 mm
Component
placement
speed
Square chip
(IPC9850)
29,000CPH (RS-1/RS-1XL)、
31,000CPH(RS-1R)
IC component
Standard board size: 11,300 (CPH)
Extra-large board size: 9,000 (CPH)
Component
size
LNC120 0.3 x 0.15 to □50mm
If a 03015 component cannot be recognized
stably due to its shape (for example, if a string art
is not displayed normally), use a VCS (10-mm
field of view camera) (optional).
VCS (54 mm view
camera) (OP)
Batch recognition: □3.0 to □50mm
Division recognition: Up to 50×150/
□
74
VCS2 (27 mm view
camera) (OP)
Batch recognition: □1.0x0.5~□24mm
Division recognition: ～24 x 72 (Up to 1x3)
VCS3 (10 mm view
camera) (OP)
Batch recognition: 0.25x0.125～□8mm
Division recognition: ～□16 (Up to 2x2)
Placement
accuracy
LNC120-8
±50μm (Cpk≧1)
(±35μm (Cpk≧1) : 03015/0402)
If a 03015 component cannot be recognized
stably due to its shape (for example, if a string art
is not displayed normally), use a VCS (10-mm
field of view camera) (optional).
Image recognition
±30μm
Number of components to be placed
Maximum 112 component types
(when an RF08AS is used)
Maximum 90 component types when a
large-diameter reel is set in full load
condition (when an RF08AS is used)
EN specification
Supported
Nonstop image recognition S-VCS supported
- LNC120-8 (Laser Align New Concept):
It is a laser unit of components for positioning.
- VCS (Vision Centering System):
This is an image recognition device to recognize leads of ICs or connectors, balls of BGAs or FBGA, etc.
This is an image recognition unit for positioning components.
- S-VCS (Scanning Vision Centering System):
It is the high-speed function that image nonstop using VCS.
Part 1 Basic Operation Chapter 1 Overview of the Machine
1-5
System configuration
○: Equipped as standard △: Option -: No setting
Model name
RS-1 / RS-1R
Remarks
Basic configuration
Attached heads
8-nozzle head
○
Offset correction camera (OCC)
○
Laser recognition system LNC120-8
○
Placement monitor
－
Height Measurement System (HMS)
○
Lighting Unit for Solder Recognition
△
Bad mark detecting function
○
This is the function for recognizing a mark with the OCC.
Vision recognition component position correcting unit
(VCS)
54 mm view camera
△
Factory-set option
27 mm view camera
△
Factory-set option
10 mm view camera
△
Factory-set option
Power supply unit
Emergency stop button
○
ATX power supply unit
(equipped with the UPS function)
○
Electric leakage breaker
△
Factory-set option
Power supply transformer assembly △
Applied to AC 220 V / AC 240 V / AC 380 V / AC 400 V / AC
415 V specification
I/O control unit
○
Motor control unit
○
X-Y control unit
○
Interior/exterior finish and equipment
Signal light (equipped with a buzzer)
○
Mini signal light
△
Factory-set option
Adjuster Rubber Sheet
－
Caster
－
Super foot
△
Factory-set option
Pneumatic device piping system
Air regulator
○
Ejector
○
Vacuum pump
△
Main line filter
－
Board transport device (conveyor)
Placement station
○
Single-lane conveyor
○
Front rail reference
○
Automatic board width adjustment device
○
Conveyor extension △
Factory-set option (Conveyor length: to be extended by 150
mm/250 mm)
Longer-sized board
○
Longer-sized board support sponge
△
Conveyor stopper
○
Operation system
Liquid Crystal Display
○
Keyboard with a trackball
△
Front side only
SSD
○
LAN port Ethernet
○
USB port
○
Rear-side operation unit
△
Factory-set option
DVD/CD-ROM drive (USB)
△
Floppy disk drive (USB)
－
Stylus
○
Only for an RS-1R
Software keyboard ○
Available with the main unit software Version 3.00.00A or
later.
Part 1 Basic Operation Chapter 1 Overview of the Machine
1-6
Equipment
Feeder float sensor
○
Automatic Tool Change unit (ATC)
○
Support of a large-sized nozzle (ATC)
△
Only for an RS-1R
Nozzle RFID
△
Only for an RS-1R
Large-sized component trash box
－
Flexible Calibration System (FCS)
○
FCS adjustment jig
△
SOT direction inspection table
－
Component Verification System (CVS)
△
Coplanarity
△
Low load control
△
High load control
－
Offset Placement After Solder Screen-printing
△
Tape setting unit (front)
○
A counter measure will be taken in and after Rev.D,
Tape setting unit (rear) △
A counter measure will be taken in and after Rev.D. This unit
cannot be used together with a TR-5D.
Production support system
Component database
○
Separate PC is required.
External Programming Unit (EPU)
－
Floor productivity improvement
support system
IS
－
IS Lite
－
IFS-NX
△
JaNets
△
White list type anti-virus software
○
Component supply device
Feeder bank for supporting an electric tape feeder
Fixed type (Front)
△
Factory-set option
Fixed type (Rear)
△
Factory-set option ("None" acceptable)
Designed for a feeder exchange trolley
Feeder exchange trolley (RF/EF)
△
Factory-set option
Feeder exchange trolley (RF)
△
Factory-set option
Remaining tape disposition
Tape cutter
○
Trash box
△
Component supply unit
EF series electric feeder △
When you attach an RF_ETF _Attachment on the RF/EF
bank, an EF series electric feeder can be attached on the
bank. (When you use this RF_ETF_Attachment,
non-teaching is not supported and the simultaneous
component pick-up is not guaranteed.) Note that an
EF08HDR is not included as an available feeder, and that an
EF72FS and an EF88FS can be provided as a customized
product respectively.
RF series electric feeder
△
EF series electric Stick feeder △
When you attach an RF_ETF_Attachment on the RF/EF
bank, an EF series electric Stick feeder can be attached on
the bank. (When you use this RF_ETF_Attachment,
non-teaching is not supported and the simultaneous
component pick-up is not guaranteed.)
Only feeders whose revision is C or later are supported.
Tray supply unit
TR8SR (MTS)
△
TR7D
－
TR5SNX
△
Supported in Rev. G or later
TR5DNX
△
Supported in Rev. G or later
TR6SNV
△
Supported in Rev. D or later
TR6DNV
△
Supported in Rev. E or later
TR6SXLX
△
Supported in Rev. D or later Only for RS-1XL
TR6DXLX
△
Supported in Rev. E or later Only for RS-1XL
TR1RB
△
Tray holder
△
Two types of full type and half type