FUJI错误代码查询.pdf - 第1091页

Cause: A board unload or a change command was sent when there was no board. If there is a board on the conveyor, an attempt was made to load the board. If there is no board on the conveyor, an attempt was made to unload …

3,CP5,CP6,CP6M,CP65,CP642,CP643,GL5,GL541,GSP5,GP2,GP3,GP551,GP6,IP3

Cause: Too much time elapsed waiting for the board to be received on the in conveyor. The board may

have been removed. (I/O 1:ON, 2:OFF, 3:OFF)

The in-conveyor failed to convey a board (or boards) correctly.

Remedy: Check that the board has not become stuck on the conveyor.

Check the in-conveyor width.

Make sure the in-conveyor board sensors (the I/O input signals listed below) correctly detect the presence

of boards on the conveyor. The board gap sensor should be ON when there is no boards,and OFF when a

board is present.

I/O input signals(CP643):

LX003: IN1 board deceleration start point sensor

LX004: IN1 board arrival sensor

LX007: IN1/IN2 board gap sensor

LX008: IN2 board deceleration start point sensor

LX009: IN2 board arrival sensor

LX017: IN-conveyor board load sensor

------------------------------

Code: 15010402

Display: PCB Stopper Error : IN

PCB Stopper Error:I_LIFT

Check board-stopper up/down sensors on the I_LIFT

Used by: CP4-1,CP4-2,CP4-

3,CP5,CP6,CP6M,CP65,CP643,GL5,GL541,GSP5,GP2,GP3,GP551,GP6,IP3,NXTP

Cause: Stopper alarm (I/O 1:OFF, 2:ON, 3:OFF). This is a stopper cycle alarm for the stopper between

each conveyor. This error includes the cases where the sensor is not on for the regulated time during

engagement or disengagement. The sensor that checks that the stopper has moved up (disengaged) or

down (engaged) 5 seconds after it moves up or down does not work.

The in-conveyor mid-stopper engaged,but the engaged limit sensor did not turn ON within the specified

time.

The in-conveyor mid-stopper disengaged,but the disengaged limit sensor did not turn ON within the

specified time.

The in-conveyor mid-stopper engaged and disengaged limit sensors both ON.

Remedy: Check the conditions under which the stopper moves. If there is an interfering object (like a

board), remove it. If there is no interfering object, use the I/O to check the stopper engagement and

disengagement sensor.

Make sure the in-conveyor mid-stopper engages and disengages smoothly.

Make sure the engaged and disengaged limit sensors have been attached at the correct positions.

Make sure the engaged and disengagedlimit sensors (the I/O input signals listed

below) turn ON and OFF.

Make sure the engaged and disengagedlimit sensors (the I/O input signals listed

below) turn ON and OFF correctly when the in-conveyor mid-stopper is engaged and disengaged.

I/O input signals(CP643):

LX005: IN-conveyor mid-stopper engaged(up) limit sensor

LX006: IN-conveyor mid-stopper disengaged(down) limit sensor

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Code: 15010403

Display: Command Error : IN

PCB Setting Error:I_LIFT

Chk brd status on in-lifter

Used by: CP5,CP6,CP6M,CP65,CP642,CP643,GSP5,GP2,GP3,GP551,GP6,IP3

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Cause: A board unload or a change command was sent when there was no board. If there is a board on

the conveyor, an attempt was made to load the board. If there is no board on the conveyor, an attempt

was made to unload the board.

Two boards are present even though single board production is in effect.

Two boards are present even though a single board feed instruction was issued during double board

production.

The in-conveyor cannot convey boards due to poor board positioning.

The status of boards in the in-conveyor cannot be checked.

Remedy: Input the correct command. Check the conveyor conditions. and check that the command can

in fact be carried out. Otherwise, use the I/O to check that the board arrived sensor on the conveyor is

operational.

Set boards in the in-conveyor so that the quantity of boards is appropriate to the production method in

effect.

Set boards in the correct positions.

Make sure the in-conveyor board sensors (the I/O input signals listed below) correctly detect the presence

of boards in the conveyor. The board gap sensor should be ON when there is no board,and OFF when a

board is present.

I/O input signals(CP643):

LX003: IN1 board deceleration start point sensor

LX004: IN1 board arrival sensor

LX007: IN1/IN2 board gap sensor

LX008: IN2 board deceleration start point sensor

LX009: IN2 board arrival sensor

LX017: IN-conveyor board load sensor

------------------------------

Code: 15010404

Display: Conv. PLC Alarm : IN

Board check error:I_LIFT

Should be no brd on in-lift Chk brd status

Used by: CP5,CP642,CP643,GSP5,GP2,GP3,GP551,GP6,IP3

Cause: The CPU module (board loader PLC) is not working properly.

The in-lifter board sensors are abnormal. ( For example,a sensor is ON

even though it should be OFF.

Remedy: Contact Fuji.

Make sure the in-conveyor board sensors (the I/O input signals listed below) tuen ON and OFF correctly.

The board gap sensor should be ON when there is no board,and OFF when a board is present.

I/O input signals(CP643):

LX003: IN1 board deceleration start point sensor

LX004: IN1 board arrival sensor

LX007: IN1/IN2 board gap sensor

LX008: IN2 board deceleration start point sensor

LX009: IN2 board arrival sensor

------------------------------

Code: 15010405

Display: Cylinder cycle alarm:I_LIFT

Up/down movement of the I_LIFT time up

Used by: CP643

Cause: The in-lifter was raised,but the upper limit sensor did not turn ON within the specified time.

The in-lifter was lowered,but the lower limit sensor did not turn ON within the

specified time.

The in-lifter upper and lower limit sensors are both ON.

第 1091 页

Remedy: Make sure the in-lifter operates smoothly.

Make sure the upper and lower limit sensors have been attached at the correct positions.

Make sure the upper and lower limit sensors (the I/O input signals listed below) turn ON and OFF.

Make sure the upper and lower limit sensors (the I/O input signals listed below) turn ON and OFF

correctly when the in-lifter is raised and lowered.

I/O input signals:

LX01E: IN-lifter upper limit sensor

LX01F: IN-lifter lower limit sensor

------------------------------

Code: 15010501

Display: PCB Transport Error: MAIN

Used by: CP4-1,CP4-2,CP4-3,CP5,CP6,CP6M,CP65,CP642,GL5,GL541,GSP5,GP2,GP3,GP551,GP6,IP3

Cause: The time required to transport the board between the main conveyors exceeded the preset limit.

The appropriate removal setting between conveyors is made (1:ON 2:OFF 3:OFF).

Remedy: Check that there is no board stuck between this point and the previous production stage.

------------------------------

Code: 15010502

Display: PCB Stopper Error: MAIN

Used by: CP4-1,CP4-2,CP4-3,CP5,CP6,CP6M,CP65,CP642,GL5,GL541,GSP5,GP2,GP3,GP551,GP6,IP3

Cause: Stopper alarm. (1:OFF 2:ON 3:OFF) The stopper between each conveyor produced a cycle alarm.

This occurs when the time setting between the leading edge and the leaving edge is not on. After the

stopper moves vertically, the stopper vertical movement check sensor does not activate within 5 seconds to

check the position of the board stopper.

Remedy: Check for obstacles hindering stopper movement. If these obstacles (such as a board) exist,

remove them. If there are no obstacles, check the movement of the stopper at the I/O display, and check

the cancel stopper sensor.

------------------------------

Code: 15010503

Display: Command Error: MAIN

Used by: CP5,CP6,CP6M,CP65,GSP5,GP2,GP3,GP551,GP6,IP3

Cause: The operator has attempted to unload or change boards when there is no board. The operator

has attempted to load a board when there is already a board. If there was a board on the conveyor the

machine attempted to load the board. If there was no board, the machine attempted to clear off the board.

Remedy: Use the correct command based on conditions. Check that the command you are using can be

carried out under current conditions. Also, check the conveyor board arrival confirmation sensor at the

I/O dsiplay.

------------------------------

Code: 15010504

Display: Conv. PLC Alarm: MAIN

PCB Transport Error:I_LIFT

Deceleration sensor

does not turn on

Used by: CP5,CP642,GSP5,GP2,GP3,GP551,GP6,IP3,CP643

Cause:

Remedy:

------------------------------

Code: 15010601

Display: PCB Transport Error: OUT

PCB Transport Error:O_LIFT

Chk brd conveyance at O-cnv

Used by: CP4-1,CP4-2,CP4-

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