FUJI错误代码查询.pdf - 第470页

level setting or the nozzle diameter setting in the Proper data may be incorrect. Check the values of these settings. Check the setting condition of the power feeders. Check for alien matter between the mechanical and el…

Code: 12040205

Display: Part dropped

Used by: QP3

Cause: Picked part has dropped.

Remedy: Check vacuum pressure of relevant nozzle and part pickup check sensor status.

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Code: 12040206

Display:

Used by:

Cause: With the cam at 100 deg. the D axis check could not be finished in the allotted time. Because of

this, when the part is at station 5 it is impossible to determine whether or not the part can be placed

without an error. Therefore, the part is rejected, and recovery is carried out.

Remedy: If this error occurs often, servo adjustment is necessary. Contact Fuji.

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Code: 12040207

Display:

Used by:

Cause: With the cam at 100 deg. the vision processing check could not be finished in the allotted time.

Because of this, when the part is at station 5 it is impossible to determine whether or not the part can be

placed without an error. Therefore, the part is rejected, and recovery is carried out.

Remedy: If this error occurs often, servo adjustment is necessary. Contact Fuji.

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Code: 12040301

Display: "VACUUM ERROR D??" (IP), "No component on tray" (IP2)

Used by: IP1,IP2

Cause: No component was found at the tray pickup point, or the sensitivity of the tray positioning

sensors require adjustment.

Remedy: Supply the tray with components, then have the machine pick up a component at the pickup

point in question. Adjust the sensors if necessary.

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Code: 12040302

Display: "VACUUM ERROR CARRIER" (IP), "Carrier sensor NG" (IP2)

Used by: IP1,IP2,IP3

Cause: The machine cannot pick up the component on the carrier, or the carrier sensor is on even

though the part should have been mounted normally.

Remedy: This error may occur when an incorrect value is set for the component thickness in the Part

data, or when the component is set on the subrobot at the wrong position (due to a tray coordinate error

in the Part data, etc.). Manually place the component on the center of the carrier, then press the RESET

and START buttons. If the machine cannot pickup the part, either try again or manually remove the

component and then press the RESET and START buttons.

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Code: 12040303

Display: "No component pick up" (IP2)

Pick-up error!(NP2,QP3)

Used by: IP2,IP3,NP2,QP3

Cause: The machine has determined that a component was not picked up as the result of vision

processing. The machine has been unable to pick up the same component from a tape feeder after

performingthe maximum number of recoveries.

A part detection error occurred during pick-up.(NP2,QP3)

Remedy: Adjust the tape feeder. If the machine has determined that a component wasn't picked up even

though it was, or if this error has failed to occur even though a component was picked up, eitherthe CCD

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level setting or the nozzle diameter setting in the Proper data may be incorrect. Check the values of these

settings.

Check the setting condition of the power feeders. Check for alien matter between the mechanical and

electrical contacts.(NP2,QP3)

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Code: 12040304

Display: Part pick-up confirmation error!

Used by: QP3,NP1

Cause: Failed to pick up the part.

Remedy: Check the condition of the feeders.

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Code: 12040305

Display:

Used by: CP7

Cause: It was impossible for parts to pick that occurred the no-parts.

Remedy: Please try doing the device-check.

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Code: 12040306

Display: 吸件失败。

Used by: XP241,XP341

Cause: 吸取元件失败。

Remedy: 请确认是否料尽。

吸取元件时，请确认吸嘴是否吸到元件。

请用IO检查，确认在吸住元件的状态下X015处于ON。

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Code: 12040401

Display: "Pickup error" (CP5)

Used by: CP4-1,CP4-2,CP4-3,CP5

Cause: A sensor check of a small component has indicated that the nozzle is not holding a component

even though there are components in the tape feeder.

Remedy: Check for deterioration in the manner in which the component is picked up. If necessary, adjust

the component check sensor.

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Code: 12040402

Display: "CHECK TAPE FEEDER" (CP3), "D*** pickup error" (CP4), "Can't process

D***" (CP5), "Check D***" (CP6). The value replacing the "***" is the device number.

Used by: CP3,CP5,CP6,CP6M,CP65,CP652C,CP642,CP643

Cause: The 1st robot was unable to pickup a large component (on the CP3). Otherwise, a sensor check

of a large component has indicated that the nozzle is not holding a component even though there are

components in the tape feeder.

Remedy: Check for deterioration in the manner in which the component is picked up. If necessary, adjust

the component check sensor. On the CP3, inspect the tape feeder and the component pickup check

sensor on the 1st robot. On the CP6, check the manner in which the component is picked up and

determine whether the device offset values are appropriate.

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Code: 12040403

Display: RELOAD PARTS(CP3) Check D**(CP4)

Check Tape Feeder PM??:D**(QP)

Used by: CP3,CP4-1,CP4-2,CP4-3,CP5,CP6,CP6M,CP65,CP652C,CP642,CP643

Cause: When an attempt was made to inspect a part which was too small to be checked by the sensor,

there was no part on the nozzle even though there are parts in the feeder. Recovery was attempted the

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number of times specified. D** indicates the device number.

Remedy: Check the feeder.

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Code: 12040404

Display: Same as code

Used by: CP4-1,CP4-2,CP4-3,CP65,CP642,CP643

Cause: The results of component vision processing indicate a compensation amount exceeding [p/m]30

mm ([p/m]3 mm for the CP6) in the X direction.

Remedy: Check the manner in which the component is picked up, and make sure that the device offset

value is appropriate.

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Code: 12040405

Display: Same as code

Used by: CP4-1,CP4-2,CP4-3,CP652C,CP642,CP643

Cause: The results of component vision processing indicate a compensation amount exceeding 30 mm

([p/m]3 mm for the CP6) in the Y direction.

Remedy: Check the manner in which the component is picked up, and make sure that the device offset

value is appropriate.

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Code: 12040406

Display: Same as code (CP6)

Used by: CP4-1,CP4-2,CP4-3,CP652C,CP642,CP643

Cause: An abnormality in communication with the vision processor has occurred during vision

processing.

Remedy: Turn off the machine, then restart it. Contact Fuji if this error occurs frequently.

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Code: 12040407

Display: Same as code

Used by: CP6,CP6M,CP65,CP652C,CP642,CP643

Cause: The results of component vision processing indicate a compensation amount exceeding 30 mm in

the Q direction.

Remedy: Check the manner in which the component is picked up, and make sure that the device offset

value is appropriate.

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Code: 12040408

Display: Same as code

Used by: IP1

Cause: In the case of a tape feeder on the IP1, a subrobot nozzle pickup error has occurred. The

subrobot nozzle has failed to pick up a component.

Remedy: Have the machine try to pick up the component again. Inspect the tape feeder.

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Code: 12040409

Display: Same as code

Used by: CP4-1,CP4-2,CP4-3,CP6,CP6M,CP65,CP652C,CP642,CP643,NP132,NP133

Cause: The amount of offset in the X direction between the body center and the nozzle center specified in

the part data item, "Pickup_x" in "Tolerance_information" has been exceeded.

Remedy: Check the way the part is picked up or check the validity of the device offset value.

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Code: 1204040A

Display: Same as code

Used by: CP4-1,CP4-2,CP4-3,CP6,CP6M,CP65,CP652C,CP642,CP643,NP132,NP133

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