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SEMI E30-1103 © SEMI 1992, 2003 7 Equipment m anufacturers must document the operation-al behavior of their equi pment usi ng state model me th-odology. State m odels are discussed in Sections 3.1 and A.5 and in a refere…

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SEMI E30-1103 © SEMI 1992, 2003
6
SEMI E37) for a protocol-specific definition of
communication failure.
2.5 communication fault — A communication fault
occurs when the equipment does not receive an
expected message, or when either a transaction timer or
a conversation timer expires.
2.6 control — To control is to exercise directing
influence.
2.7 equipment model — An equipment model is a
definition based on capabilities, scenarios, and SECS-II
messages that manufacturing equipment should perform
to support an automated manufacturing environment.
(See also Generic Equipment Model.)
2.8 event — An event is a detectable occurrence
significant to the equipment.
2.9 GEM compliance — The term “GEM Compliance”
is defined with respect to individual GEM capabilities
to indicate adherence to the GEM standard for a
specific capability. Section 8 includes more detail on
GEM Compliance.
2.10 Generic Equipment Model — The Generic
Equipment Model is used as a reference model for any
type of equipment. It contains functionality that can
apply to most equipment, but does not address unique
requirements of specific equipment.
2.11 host The SEMI E4 and E5 standards define
Host as “the intelligent system that communicates with
the equipment.”
2.12 message fault — A message fault occurs when the
equipment receives a message that it cannot process
because of a defect in the message.
2.13 operational script — An operational script is a
collection of scenarios arranged in a sequence typical of
actual factory operations. Example sequences are
system initialization powerup, machine setup, and
processing.
2.14 operator — A human who operates the equipment
to perform its intended function (e.g., processing). The
operator typically interacts with the equipment via the
equipment supplied operator console.
2.15 process unit — A process unit refers to the
material that is typically processed as a unit via single
run command, process program, etc. Common process
units are wafers, cassettes, magazines, and boats.
2.16 processing cycle — A processing cycle is a
sequence wherein all of the material contained in a
typical process unit is processed. This is often used as a
measure of action or time.
2.17 scenario A scenario is a group of SECS-II
messages arranged in a sequence to perform a
capability. Other information may also be included in a
scenario for clarity.
2.18 SECS-I SEMI Equipment Communications
Standard 1 (SEMI E4). This standard specifies a
method for a message transfer protocol with electrical
signal levels based upon EIA RS232-C.
2.19 SECS-II SEMI Equipment Communications
Standard 2 (SEMI E5). This standard specifies a group
of messages and the respective syntax and semantics
for those messages relating to semiconductor
manufacturing equipment control.
2.20 SMS SECS Message Service. An alternative to
SECS-I to be used when sending SECS-II formatted
messages over a network.
2.21 state model — A State Model is a collection of
states and state transitions that combine to describe the
behavior of a system. This model includes definition of
the conditions that delineate a state, the
actions/reactions possible within a state, the events that
trigger transitions to other states, and the process of
transitioning between states.
2.22 system default — Refers to state(s) in the
equipment behavioral model that are expected to be
active at the end of system initialization. It also refers to
the value(s) that specified equipment variables are
expected to contain at the end of system initialization.
2.23 system initialization — The process that an
equipment performs at power-up, system activation,
and/or system reset. This process is expected to prepare
the equipment to operate properly and according to the
equipment behavioral models.
2.24 user — A human or humans who represent the
factory and enforce the factory operation model. A user
is considered to be responsible for many setup and
configuration activities that cause the equipment to best
conform to factory operations practices.
3 State Models
The following sections contain state models for
semiconductor manufacturing equipment. These state
models describe the behavior of the equipment from a
host perspective in a compact and easy to understand
format. State models for different equipment will be
identical in some areas (e.g., communications), but may
vary in other areas (e.g., processing). It is desirable to
divide the equipment into parallel components that can
be modeled separately and then combined. An example
of a component overview of an equipment is provided
as Figure 3.0.
SEMI E30-1103 © SEMI 1992, 2003
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Equipment manufacturers must document the
operation-al behavior of their equipment using state
model meth-odology. State models are discussed in
Sections 3.1 and A.5 and in a referenced article.
Documentation of a state model shall include the
following three elements:
— A state diagram showing the possible states of the
system or components of a system and all of the
possible transitions from one state to another. The
states and transitions must each be labeled. Use of
the Harel notation (see A.5) is recommended.
— A transition table listing each transition, the
beginning and end states, what stimulus triggers
the transition, and any actions taken as a result of
the transition.
— A definition of each state specifying system
behavior when that state is active.
Examples of the above elements are provided in
Section A.5.
Figure 3.0
Example Equipment Component Overview
The benefits of providing state models are:
1. State machine models are a useful specification
tool,
2. A host system can anticipate machine behavior
based upon the state model,
3. End-users and equipment programmers have a
common description of machine behavior from
which to work,
4. “Legal” operations can be defined pertaining to
any machine state,
5. External event notifications can be related to
internal state transitions,
6. External commands can be related to state
transitions,
7. State model components describing different
aspects of machine control can be related to one
another (example: processing state model with
material transport state model; processing state
model with internal machine safety systems).
3.1 State Model Methodology — To document the
expected functionality of the various capabilities
described in this document, the “Statechart” notation
developed by David Harel has been adopted. An article
by Harel is listed in Section 1.5 and should be
considered “must” reading for a full understanding of
the notation. The convention used in this and following
sections is to describe the dynamic functionality of a
capability with three items: a textual description of each
state or substate defined, a table that describes the
possible transitions from one state to another, and a
graphical figure that uses the symbols defined by Harel
to illustrate the relationships of the states and
transitions. The combination of these items define the
state model for a system or component. A summary of
the Harel notation and a more detailed description of
the text, table, and figure used to define behavior with
this methodology is contained in the Application Note
A.5.
The basic unit of a state model is the state. A state is a
static set of conditions. If the conditions are met, the
state is current. These conditions might involve sensor
readings, switch positions, time of day, etc. Also part of
a state definition is a description of reactions to specific
stimuli (e.g., if message Sx,Fy is received, generate
reply message Sx,Fy + 1). Stimuli may be quite varied
but for semiconductor equipment would include
received SECS messages, expired timers, operator input
at an equipment terminal, and changes in sensor
readings.
To help clarify the interpretation of this document and
the state models described herein, it is useful to distin-
guish between a state and an event and the relationship
of one to the other. An event is dynamic rather than
static. It represents a change in conditions, or more
specifically, the awareness of such a change. An event
might involve a sensor reading exceeding a limit, a
switch changing position, or a time limit exceeded.
A change to a new active state (state transition) must
always be prompted by a change in conditions, and thus
an event. In addition, a state transition may itself be
termed an event. In fact, there are many events that may
occur on an equipment, so it is important to classify
SEMI E30-1103 © SEMI 1992, 2003
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events based on whether they can be detected and
whether they are of interest. In this document, the term
event has been more narrowly defined as a detectable
occurrence that is significant to the equipment.
A further narrowing of the definition of event is repre-
sented by the term “collection event,” which is an event
(or group of related events) on the equipment that is
considered significant to the host. It is these events that
(if enabled) are reported to the host. By this definition,
the list of collection events for an equipment would typ-
ically be only a subset of total events. The state models
in this document are intended to be limited to the level
of detail in which the host is interested. Thus, all state
transitions defined in this standard, unless otherwise
specified, shall correspond to collection events.
3.2 Communications State Model — The
Communications State Model defines the behavior of
the equipment in relation to the existence or absence of
a communications link with the host. Section 4.1
expands on this section by defining the Establish
Communications capability. This model pertains to a
logical
connection between equipment and host rather
than a physical
connection.
3.2.1 Terminology The terms communication fail-
ure, connection transaction failure, and communication
link are defined for use within this document only and
should not be confused with the same or similar terms
used elsewhere.
See SEMI E4 (SECS-I) or SEMI E37 (HSMS) for
a protocol specific definitions of communications
failure.
A connection transaction failure
occurs when
attempting to establish communications and is
caused by
a communication failure,
the failure to receive an S1,F14 reply within a
reply timeout limit, or
receipt of S1,F14 that has been improperly
formatted or with COMMACK
2
not set to 0.
A reply timeout period begins after the successful
transmission of a complete primary message for
which a reply is expected. (See SEMI E4 (SECS-I)
or SEMI E37 (HSMS) for a protocol-specific
definition of reply timeout.)
2 Establish Communications Acknowledge Code, defined in Section
4.1. See the SEMI E5 Standard for further definition of this Data
Item.
A communication link
is established following the
first successful completion of any one S1,F13/F14
transaction with an acknowledgement of “accept”.
The establishment of this link is logical rather than
physical.
Implementations may have mechanisms which
allow outgoing messages to be stored temporarily
prior to being sent. The noun queue
is used to
cover such stored messages. They are queued
when
placed within the queue and are dequeued
by
removing them from this storage.
Send
includes “queue to send” or “begin the
process of attempting to send” a message. It does
not imply the successful completion of sending a
message.
The host may attempt to establish communications
with equipment at any time due to the initialization
of the host or by independent detection of a
communications failure by the host. Thus, the host
may initiate an S1,F13/F14 transaction at any time.
3.2.2 CommDelay Timer — The CommDelay timer
represents an internal timer used to measure the interval
between attempts to send S1,F13. The length of this
interval is equal to the value in the EstablishCommuni-
cationsTimeout. The CommDelay timer is not directly
visible to the host.
EstablishCommunicationsTimeout
is the user-configur-
able equipment constant that defines the delay, in
seconds, between attempts to send S1,F13. This value
is used to initialize the CommDelay timer.
The CommDelay timer is initialized
to begin timing.
The CommDelay timer is initialized only when the state
WAIT DELAY is entered.
The CommDelay timer is expired
when it “times out,”
and the time remaining in the interval between attempts
to send is zero. When the timer expires during the state
WAIT DELAY, it triggers a new attempt to send
S1,F13 and the transition to the state WAIT CRA
3
.
3.2.3 Conventions
The attempt to send S1,F13 is made only upon
transit into the state WAIT CRA. The CommDelay
Timer should be set to “expired” at this time.
The CommDelay timer is initialized only upon
transit into the state WAIT DELAY. A next
3 CRA is the mnemonic defined for Establish Communications
Request Acknowledge (S1,F14).