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SEMI S2-0703a E © SEMI 1991, 2004 14 12.3 The em ergency of f button should be re d and mushroom shaped. A yellow back ground for the EMO should be provi d ed. NOTE 37: Non-lockable self-latching (i.e., twist- or pull-to…

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12 Emergency Shutdown
12.1 The equipment should have an “emergency off”
(EMO) circuit. The EMO actuator (e.g., button), when
activated, should place the equipment into a safe
shutdown condition, without generating any additional
hazard to personnel or the facility.
EXCEPTION 1: An EMO circuit is not needed for
equipment rated 2.4 kVA or less, where the hazards are
only electrical in nature, provided that the main
disconnect meets the accessibility provisions of Section
12.5.2 and that the effect of disconnecting the main
power supply is equivalent to activating an EMO
circuit.
EXCEPTION 2: Assemblies that are not intended to be
used as stand-alone equipment, but rather within an
overall integrated system, and that receive their power
from the user’s system, are not required to have an
emergency off circuit. The assembly’s installation
manual should provide clear instructions to the
equipment installer to connect the assembly to the
integrated system’s emergency off circuit.
NOTE 33: It is recommended that the emergency off
function not reduce the effectiveness of safety devices or of
devices with safety-related functions (e.g., magnetic chucks or
braking devices) necessary to bring the equipment to a safe
shutdown condition effectively.
NOTE 34: If a fire detection or suppression system is
provided with the equipment, see Section 14 for additional
information.
12.1.1 If the supplier provides an external EMO
interface on the equipment, the supplier should include
instructions for connecting to the interface.
12.2 Activation of the emergency off circuit should
deenergize all hazardous voltage and all power greater
than 240 volt-amps in the equipment beyond the main
power enclosure.
EXCEPTION 1: A non-hazardous voltage EMO circuit
(typically 24 volts) and its supply may remain
energized.
EXCEPTION 2: Safety related devices (e.g., smoke
detectors, gas/water leak detectors, pressure
measurement devices, etc.) may remain energized from
a non-hazardous power source.
EXCEPTION 3: A computer system performing
data/alarm logging and error recovery functions may
remain energized, provided that the energized
breaker(s), receptacle(s), and each energized conductor
termination are clearly labeled as remaining energized
after EMO activation. Hazardous energized parts that
remain energized after EMO activation should be
insulated or guarded to prevent inadvertent contact by
maintenance personnel.
EXCEPTION 4: Multiple units mounted separately
with no shared hazards and without interconnecting
circuits with hazardous voltages, energy levels or other
potentially hazardous conditions may have:
separate sources of power and separate supply
circuit disconnect means if clearly identified, or
separate EMO circuits, if they are clearly
identified.
12.2.1 The EMO circuit should not include features
that are intended to allow it to be defeated or bypassed.
12.2.2 The EMO circuit should consist of
electromechanical components.
EXCEPTION 1: Solid-state devices and components
may be used, provided the system or relevant parts of
the system are evaluated and found suitable for use.
The components should be evaluated and found suitable
considering abnormal conditions such as over voltage,
under voltage, power supply interruption, transient over
voltage, ramp voltage, electromagnetic susceptibility,
electrostatic discharge, thermal cycling, humidity, dust,
vibration and jarring. The final removal of power
should be accomplished by means of electromechanical
components.
EXCEPTION 2: FECS may be used provided the FECS
conforms to an appropriate standard for electronic
safety systems. Components of the FECS should be
tested and certified according to the requirements of the
standard used. IEC 61508 and ISO 13849-1 (EN 954-
1) are examples of internationally recognized electronic
safety systems standards. The final removal of power
should be accomplished by means of electromechanical
components.
NOTE 35: Paragraph 13.4.3 states additional assessment
criteria for safety-related components and assemblies.
NOTE 36: A FECS is a subsystem of a (PES) Programmable
Electronic System. IEC 61508 is the preferred standard for
complex PES.
12.2.3 All EMO circuits should be fault-tolerant.
12.2.4 Resetting the EMO switch should not re-
energize circuits, equipment, or subassemblies.
12.2.5 The EMO circuit should shut down the
equipment by deenergizing rather than energizing
control components.
12.2.6 The EMO circuit should require manual
resetting so that power cannot be restored
automatically.

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12.3 The emergency off button should be red and
mushroom shaped. A yellow background for the EMO
should be provided.
NOTE 37: Non-lockable self-latching (i.e., twist- or pull-to-
release) EMO buttons may be required by regulations.
12.4 All emergency off buttons should be clearly
labeled as “EMO,” “Emergency Off,” or the equivalent
and should be clearly legible from the viewing location.
The label may appear on the button or on the yellow
background.
12.5 Emergency off buttons should be readily
accessible from operating and regularly scheduled
maintenance locations and appropriately sized to enable
activation by the heel of the palm.
12.5.1 Emergency off buttons should be located or
guarded to minimize accidental activation.
12.5.2 No operation or regularly scheduled
maintenance location should require more than 3 m (10
feet) travel to an EMO button.
12.5.3 The person actuating or inspecting the EMO
button should not be exposed to serious risks of tripping
or falling or of coming in contact with energized
electrical parts, moving machinery, surfaces or objects
operating at high temperatures, or other hazardous
equipment.
12.6 See Section 13.5 for additional EMO guidelines
when EMOs are used with UPSs.
13 Electrical Design
13.1 This section covers electrical and electronic
equipment that use hazardous voltages.
13.2 Types of Electrical Work — The following are the
four types of electrical work defined by this guideline:
Type 1 — Equipment is fully deenergized.
Type 2 — Equipment is energized. Energized circuits
are covered or insulated.
NOTE 38: Type 2 work includes tasks where the energized
circuits are or can be measured by placing probes through
suitable openings in the covers or insulators.
Type 3 — Equipment is energized. Energized circuits
are exposed and inadvertent contact with uninsulated
energized parts is possible. Potential exposures are no
greater than 30 volts rms, 42.4 volts peak, 60 volts dc or
240 volt-amps in dry locations.
Type 4 — Equipment is energized. Energized circuits
are exposed and inadvertent contact with uninsulated
energized parts is possible. Potential exposures are
greater than 30 volts rms, 42.4 volts peak, 60 volts dc,
or 240 volt-amps in dry locations. Potential exposures
to radio-frequency currents, whether induced or via
contact, exceed the limits in Table A5-1 of Appendix 5.
13.3 Energized Electrical Work — The supplier should
design the equipment to minimize the need to calibrate,
modify, repair, test, adjust, or maintain equipment
while it is energized, and to minimize work that must
be performed on components near exposed energized
circuits. The supplier should move as many tasks as
practical from category Type 4 to Types 1, 2, or 3.
Routine Type 4 tasks, excluding troubleshooting,
should have specific written instructions in the
maintenance manuals. General safety procedures (e.g.,
wearing appropriate Personal Protective Equipment and
establishing barriers) for troubleshooting, including
Type 4 work, should be provided.
13.4 Electrical Design — Equipment should conform
to the appropriate international, regional, national or
industry product safety requirements.
13.4.1 Nonconductive or grounded conductive physical
barriers should be provided:
Where it is necessary to reach over, under, or
around, or in close proximity to hazards.
Where dropped objects could cause shorts or
arcing.
Where failure of liquid fittings from any part of the
equipment would result in the introduction of
liquid into electrical parts.
Over the line side of the main disconnect.
Where maintenance or service tasks on equipment
in dry locations are likely to allow inadvertent
contact with uninsulated energized parts containing
either: potentials greater than 30 volts rms, 42.4
volts peak, or 60 volts dc; or power greater than
240 volt-amps.
NOTE 39: A dry location can be considered to be one that is
not normally subject to dampness or wetness.
NOTE 40: Removable nonconductive and noncombustible
covers are preferred.
13.4.2 Where test probe openings are provided in
barriers, the barriers should be located, and the probe
openings should be sized, to prevent inadvertent contact
with adjacent energized parts, including the energized
parts of the test probes.
13.4.3 Where failure of components and assemblies
could result in a risk of electric shock, fire, or personal
injury, those components and assemblies should be
certified by an accredited testing laboratory and used in
accordance with the manufacturer’s specifications, or
otherwise evaluated to the applicable standard(s).

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NOTE 41: With the exception of implementation of ground
fault protection, shunt trip units that require power to trip
(actuate) are not recommended to be used in a safety control
circuit, because they are not fail-safe.
13.4.4 Electrical wiring for power circuits, control
circuits, grounding (earthing) and grounded (neutral)
conductors should be color coded according to
appropriate standard(s) per Section 13.4, or labeled for
easy identification at both ends of the wire. Where color
is used for identification, it is acceptable to wrap
conductor ends with appropriate colored tape or
sleeving; the tape or sleeving should be reliably secured
to the conductor.
EXCEPTION 1: Internal wiring on individual
components, e.g., motors, transformers, meters,
solenoid valves, power supplies.
EXCEPTION 2: Flexible cords.
EXCEPTION 3: Nonhazardous voltage multi-conductor
cables (e.g., ribbon cables).
EXCEPTION 4: When proper color is not available for
conductors designed for special application (e.g., high-
temperature conductors used for furnaces and ovens).
13.4.5 Grounding (earthing) conductors and connectors
should be sized to be compatible in current rating with
their associated ungrounded conductors according to
appropriate standard(s) per Section 13.4.
13.4.6 Electrical enclosures should be suitable for the
environment in which they are intended to be used.
13.4.7 Enclosure openings should safeguard against
personnel access to uninsulated energized parts. (Refer
to Appendix 1 for examples of openings for protection
against access from operators.)
13.4.8 Top covers of electrical enclosures should be
designed and constructed to prevent objects from
falling into the enclosures. (Refer to Appendix 1 for
examples of acceptable top enclosure openings.)
13.4.9 The current interrupting capacity (also known as
amperes interrupting capacity, or AIC) of the
equipment main disconnect should be identified in the
facility installation and maintenance manuals.
13.4.10 The equipment should be provided with main
overcurrent protection devices and main disconnect
devices rated for at least 10,000 rms symmetrical
amperes interrupting capacity (AIC).
NOTE 42: Some facilities may require higher AIC ratings
due to electrical distribution system design.
EXCEPTION: Cord- and plug-connected single phase
equipment, rated no greater than 240 volts line-to-
line/150 volts line-to-ground and no greater than 2.4
kVA, may have overcurrent protection devices with
interrupting capacity of at least 5,000 rms symmetrical
amperes interrupting capacity (AIC).
13.4.11 Equipment should be designed to receive
incoming electrical power from the facility to a single
feed location that terminates at the main disconnect
specified in Section 13.4.9. This disconnect, when
opened, should remove all incoming electrical power in
the equipment from the load side of the disconnect. The
disconnect should also have the energy isolation
(“lockout”) capabilities specified in Section 17.
EXCEPTION 1: Equipment with more than one feed
should be provided with provisions for energy isolation
(lockout) for each feed and be marked with the
following text or the equivalent at each disconnect:
“WARNING: Risk of Electric Shock or Burn.
Disconnect all [number of feed locations] sources of
supply prior to servicing.” It is preferred that all of the
disconnects for the equipment be grouped in one
location.
EXCEPTION 2: Multiple units mounted separately
with no shared hazards and without interconnecting
circuits with hazardous voltages, energy levels or other
potentially hazardous conditions may have:
separate sources of power and separate supply
circuit disconnect means, if they are clearly
identified; or
separate EMO circuits, if they are clearly
identified.
13.4.12 A permanent nameplate listing the
manufacturer’s name, machine serial number, supply
voltage, phase, frequency and full-load current should
be attached to the equipment where plainly visible after
installation. Where more than one incoming supply
circuit is to be provided, the nameplate should state the
above information for each circuit.
NOTE 43: Additional nameplate information may be
required depending on the location of use.
13.5 Uninterruptable Power Supplies (UPSs) — This
section applies to UPSs with outputs greater than: 30
volts rms, 42.4 volts peak; 60 volts dc; or 240 volt-
amps.
13.5.1 Whenever a UPS is provided with the
equipment, its location and wiring should be clearly
described within the installation and maintenance
manual.
13.5.2 Power from the UPS should be interrupted when
any of the following events occur:
the emergency off actuator (button) is pushed; or
the main equipment disconnect is opened; or